ENGINE OIL COOLER REMOVAL


  1. REMOVE RADIATOR ASSEMBLY

    Click here

  2. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A01ENT2

      Remove the 3 bolts, nut and stud bolt and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  3. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A01EPCF

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. REMOVE OIL FILTER ELEMENT


    1. A01EN3EE10
      Text in Illustration
      *1 Pipe
      *2 Hose

      Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    2. A01ESLO

      Remove the oil filter drain plug.

    3. A01EQAOE01
      Text in Illustration
      *1 Cap
      *2 Valve
      *3 Pipe
      *4 O-Ring
      *5 Hose

      Install the pipe to the oil filter cap.

      Note

      If the O-ring is removed with the drain plug, install the O-ring together with the pipe.

      Tech Tips

      Use a container to catch the draining oil.

    4. A01EQTR

      Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

    5. A01EOS0E02
      Text in Illustration
      *1 Oil Filter Bracket Clip

      Using SST, remove the oil filter cap.

      SST
      09228-06501

      Note

      Do not remove the oil filter bracket clip.

    6. A01ERDTE02
      Text in Illustration
      *1 Oil Filter Element
      *2 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.

  5. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    1. A01EN3Y

      Disconnect the oil pressure sender gauge connector.

    2. A01ERH7

      Remove the oil pressure sender gauge.

  6. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01EORJ

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  7. REMOVE NO. 1 OIL COOLER BRACKET


    1. A01ERYC

      Remove the 2 nuts and bracket.

    2. Disconnect the ground wire from the cylinder block.

  8. REMOVE OIL FILTER BRACKET


    1. A01EORI

      Remove the 2 bolts, 2 nuts and filter bracket.

    2. A01EOY3

      Remove the 2 O-rings.

  9. REMOVE OIL COOLER ASSEMBLY


    1. A01ESOL

      Remove the 5 nuts and oil cooler from the oil filter bracket.

    2. A01EQE4

      Remove the 2 O-rings.

  10. REMOVE OIL COOLER SPACER


    1. A01EN4A

      Remove the bolt and oil cooler spacer from the oil filter bracket.

    2. A01EQ7DE05
      Text in Illustration
      *1 Gasket

      Remove the gasket.