WATER PUMP REMOVAL


  1. REMOVE COOLER COMPRESSOR ASSEMBLY

    Click here

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01EQP2

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  5. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    3. Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

      A01ERTTE01
      Text in Illustration
      *1 Reservoir Cap *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

  6. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EO82E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE AIR CLEANER CAP AND HOSE


    1. A01ERFI

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  8. REMOVE NO. 1 RADIATOR HOSE


    1. A01ENXA

      Remove the No. 1 radiator hose.

  9. REMOVE FAN SHROUD


    1. Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. A01ENZX

      Disconnect the reservoir hose from the upper radiator tank.

    4. Detach the claw to open the flexible hose clamp.

    5. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley from the engine water pump.

  10. REMOVE NO. 2 RADIATOR HOSE


    1. A01ES66

      Remove the No. 2 radiator hose.

  11. REMOVE AIR TUBE SUB-ASSEMBLY


    1. A01EOFK

      Disconnect the No. 2 air injection system hose from the air switching valve.

    2. A01EQH6

      Disconnect the manifold absolute pressure sensor connector and detach the clamp.

    3. Remove the 2 bolts and bracket.

    4. A01EP9F

      Remove the bolt and air tube.

  12. DISCONNECT WATER BY-PASS HOSE


    1. A01EOAH

      Disconnect the water by-pass hose.

  13. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A01EQ65

      Remove the No. 1 water by-pass hose.

  14. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01EORJ

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  15. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A01EO01

      Disconnect the No. 5 water by-pass hose.

  16. REMOVE WATER INLET HOUSING


    1. A01ENSF

      Remove the 3 bolts and water inlet housing.

    2. Remove the gasket from the engine water pump.

  17. REMOVE WATER PUMP PULLEY


    1. A01EOVUE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the 4 bolts and water pump pulley.

  18. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01ESEV

      Remove the 8 bolts, engine water pump and gasket.