INTAKE MANIFOLD REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER LH


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  2. REMOVE ENGINE ROOM SIDE COVER RH


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EN38E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • w/ Navigation System:

      After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable from the cable is reconnected Click here.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the cowl top ventilator louver Click here.

  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01EQP2

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Remove the 10 bolts and No. 1 engine under cover.

  10. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    A01EN5HE01

    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 10 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

  11. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A01EPIO

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  12. REMOVE INTAKE MANIFOLD


    1. A01EPM5E01

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. A01ENH1

      Disconnect the 2 water by-pass hoses.

    3. Disconnect the throttle body connector.

    4. A01EOVV

      Disconnect the No. 1 ventilation hose.

    5. A01EPU2

      Disconnect the purge VSV connector.

    6. Disconnect the purge line hose from the purge VSV.

    7. Disconnect the vacuum switching valve connector (for ACIS).

    8. A01ER4I

      Remove the No. 1 engine cover sub-assembly.

    9. A01EQ2H

      Remove the No. 3 engine cover.

    10. A01EMUH

      Disconnect the 3 wire clamps from the 3 wire brackets.

    11. A01EP15

      Remove the bolt and wire bracket from the intake manifold.

    12. A01EN3R

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  13. REMOVE VENTILATION HOSE ASSEMBLY


    1. A01EROFE02

      Remove the 2 bolts and ventilation hose from the intake manifold.

  14. REMOVE NO. 1 V-BANK COVER BRACKET


    1. A01EP5I

      Remove the 2 bolts and bracket.

  15. REMOVE V-BANK COVER BOLT


    1. A01EPA4

      Remove the cover bolt from the intake manifold.

  16. REMOVE NO. 2 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. A01EMV4

      Remove the bolt and bracket.

  17. REMOVE THROTTLE BODY ASSEMBLY


    1. A01EREIE01

      Remove the 4 bolts, throttle body and gasket.

  18. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A01EQ8N

      Disconnect the 2 vacuum hoses from the vacuum switching valve.

    2. Remove the bolt and vacuum switching valve.

  19. REMOVE PURGE VSV


    1. A01ERSQ

      Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  20. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A01ERZ7

      Remove the 2 bolts and 2 wire harness clamp brackets.