OIL PUMP REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER LH


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  2. REMOVE ENGINE ROOM SIDE COVER RH


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  4. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • w/ Navigation System:

      After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EO82E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE AIR CLEANER AND HOSE


    1. A01EP8F

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Remove the 3 bolts and loosen the hose clamp, and then remove the air cleaner and hose.

  8. REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A01EO1I

      Remove the 3 clips and front fender apron trim packing A.

  9. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A01EPCF

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

    5. Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  10. REMOVE RADIATOR ASSEMBLY

    Click here

  11. REMOVE INTAKE MANIFOLD

    Click here

  12. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A01ENT2

      Remove the 3 bolts, nut and stud bolt and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  13. REMOVE AIR SWITCHING VALVE ASSEMBLY (for Bank 1)

    Click here

  14. REMOVE AIR SWITCHING VALVE ASSEMBLY (for Bank 2)

    Click here

  15. REMOVE AIR TUBE


    1. A01EOR4

      Detach the wire harness clamp.

    2. Disconnect the No. 3 air injection system hose.

    3. Remove the 2 bolts and air tube.

  16. DISCONNECT ENGINE WIRE


    1. for Engine Room LH Side:


      1. A01EQNG

        Disconnect the injector connector.

      2. Disconnect the 2 camshaft timing oil control valve connectors.

      3. Disconnect the 4 ignition coil connectors.

      4. Disconnect the 2 VVT sensor connectors.

      5. Disconnect the camshaft position sensor connector.

      6. Disconnect the engine coolant temperature sensor connector.

      7. Disconnect the noise filter connector.

      8. Disconnect the 8 clamps.

      9. Remove the bolt and ground wire.

    2. for Engine Room RH Side:


      1. A01EOHM

        Disconnect the 2 camshaft timing oil control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the 6 clamps.

    3. A01EO73

      Remove the bolt and disconnect the clamp and engine wire.

  17. REMOVE OIL FILTER ELEMENT


    1. A01EN3EE10
      Text in Illustration
      *1 Pipe
      *2 Hose

      Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.

    2. A01ESLO

      Remove the oil filter drain plug.

    3. A01EQAOE01
      Text in Illustration
      *1 Cap
      *2 Valve
      *3 Pipe
      *4 O-Ring
      *5 Hose

      Install the pipe to the oil filter cap.

      Note

      If the O-ring is removed with the drain plug, install the O-ring together with the pipe.

      Tech Tips

      Use a container to catch the draining oil.

    4. A01EQTR

      Check that oil is drained from the oil filter. Then disconnect the pipe and remove the O-ring as shown in the illustration.

    5. A01EOS0E02
      Text in Illustration
      *1 Oil Filter Bracket Clip

      Using SST, remove the oil filter cap.

      SST
      09228-06501

      Note

      Do not remove the oil filter bracket clip.

    6. A01ERDTE02
      Text in Illustration
      *1 Oil Filter Element
      *2 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the cap O-ring by hand, without using any tools, to prevent damage to the cap O-ring groove.

  18. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY


    1. A01EN3Y

      Disconnect the oil pressure sender gauge connector.

    2. A01ERH7

      Remove the oil pressure sender gauge.

  19. REMOVE NO. 1 OIL COOLER BRACKET


    1. A01ERYC

      Remove the 2 nuts and bracket.

    2. Disconnect the ground wire from the cylinder block.

  20. REMOVE OIL FILTER BRACKET


    1. A01EORI

      Remove the 2 bolts, 2 nuts and filter bracket.

    2. A01EOY3

      Remove the 2 O-rings.

  21. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01ENVV

      Remove the engine oil level dipstick.

    2. Detach the engine wire clamp.

    3. Remove the bolt and engine oil level dipstick guide.

    4. Remove the O-ring from the engine oil level dipstick guide.

  22. DISCONNECT VANE PUMP ASSEMBLY


    1. Disconnect the connector.

    2. Remove the 2 bolts and disconnect the vane pump.

  23. DISCONNECT OIL COOLER TUBE


    1. A01EOD5

      Remove the 2 bolts and disconnect the oil cooler tube.

  24. REMOVE GENERATOR ASSEMBLY


    1. A01ER5F

      Disconnect the generator connector.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the generator wire.

    4. Remove the bolt and disconnect the wire harness bracket from the generator.

    5. A01EQPC

      Remove the 3 bolts, nut and generator.

    6. Remove the stud bolt.

  25. REMOVE NO. 4 ENGINE COVER

    A01EQ4J

  26. REMOVE NO. 3 ENGINE COVER

    A01ENA8

  27. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A01EO34

      Remove the 2 bolts and fuel tube Click here.

  28. REMOVE FUEL HOSE


    1. Remove the fuel pipe clamp.

    2. A01ERYZ

      Disconnect the 2 clamps and remove the fuel hose Click here.

  29. REMOVE NO. 4 AIR TUBE


    1. A01ESJ8

      Remove the bolt and bracket.

    2. A01ESLB

      Remove the bolt, 2 nuts, 2 stud bolts, No. 4 air tube and gasket.

  30. REMOVE NO. 3 AIR TUBE


    1. A01ERH3

      Remove the bolt, 2 nuts, 2 stud bolts, No. 3 air tube and gasket.

  31. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A01EOTQ

      Disconnect the heater water hose.

    2. Remove the 2 bolts and disconnect the No. 1 water by-pass pipe.

  32. DISCONNECT WATER BY-PASS HOSE


    1. A01EOAH

      Disconnect the water by-pass hose.

  33. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A01EQ65

      Remove the No. 1 water by-pass hose.

  34. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01EORJ

      Remove the 2 bolts.

    2. Disconnect the 4 hoses and remove the No. 2 water by-pass pipe.

  35. DISCONNECT NO. 5 WATER BY-PASS HOSE


    1. A01EO01

      Disconnect the No. 5 water by-pass hose.

  36. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01ENUQ

      Disconnect the No. 2 water by-pass hose from the front water by-pass joint.

    2. Disconnect the heater hose.

    3. Remove the 2 bolts and water by-pass pipe sub-assembly.

  37. REMOVE WATER INLET HOUSING


    1. A01ENSF

      Remove the 3 bolts and water inlet housing.

    2. Remove the gasket from the engine water pump.

  38. REMOVE FRONT WATER BY-PASS JOINT


    1. A01EP4B

      Remove the 4 nuts, water by-pass joint and 2 gaskets.

  39. REMOVE WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. A01EOVUE01

      Using SST, hold the water pump pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  40. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A01EOPU

      Remove the bolt and No. 1 idler pulley.

  41. REMOVE FAN BRACKET ASSEMBLY


    1. A01EPZ1

      Remove the 5 bolts and fan bracket.

  42. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01ESLZ

      Remove the bolt, 6 mm hexagon bolt and belt tensioner.

  43. REMOVE IGNITION COIL ASSEMBLY


    1. for Bank 1:


      1. A01ESJ5

        Detach the 4 clamps and disconnect the engine wire.

      2. Disconnect the 4 ignition coil connectors.

      3. A01ENPP

        Remove the 4 bolts and 4 ignition coils.

    2. for Bank 2:


      1. A01EQQH

        Remove the 2 bolts and disconnect the water by-pass pipe.

      2. A01EMTN

        Detach the 3 clamps and disconnect the engine wire.

      3. Disconnect the 4 ignition coil connectors.

      4. A01EMZ5

        Remove the 4 bolts and 4 ignition coils.

  44. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A01EQ6Q

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly LH and cylinder head cover gasket LH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. A01EN8B

      Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).

      Text in Illustration
      A01EP0Y Gasket

  45. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    1. A01EQKA

      Remove the 14 bolts, seal washer, cylinder head cover sub-assembly RH and cylinder head cover gasket RH.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    2. A01EQTT

      Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).

      Text in Illustration
      A01EP0Y Gasket

  46. REMOVE CRANKSHAFT PULLEY


    1. A01ESGAE03
      Text in Illustration
      *a Hold
      A01EO1M Turn

      Using SST, remove the crankshaft pulley set bolt.

      SST
      09213-70011
      09330-00021

    2. Temporarily install the pulley set bolt to the crankshaft until 2 or 3 threads are engaged.

    3. A01EOT7E02
      Text in Illustration
      *a Hold
      A01EO1M Turn

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05011 )

  47. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01EQCV

      Remove the 26 bolts and nut shown in the illustration.

    2. A01ES6A

      Remove the timing chain cover by prying between it and the cylinder head and cylinder block with a screwdriver as shown in the illustration.

      Text in Illustration
      A01EPFF Protective Tape

      Note

      Be careful not to damage the cylinder head, camshaft housing and cylinder block contact surfaces of the chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A01EQRF

      Remove the gasket from the cylinder block.

    4. A01EP7J

      Remove the O-ring from the oil pan.

  48. REMOVE WATER INLET PIPE


    1. A01ES9T

      Remove the water inlet pipe.

    2. Remove the 2 O-rings from the water inlet pipe.

  49. REMOVE FRONT CRANKSHAFT OIL SEAL


    1. A01ESC1E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, pry out the front crankshaft oil seal.

      Note

      Do not damage the surface of the front crankshaft oil seal press fit hole or crankshaft.

      Tech Tips

      Tape the screwdriver tip before use.