EXHAUST MANIFOLD INSTALLATION


  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. Temporarily install the air fuel ratio sensor to the exhaust manifold LH by hand.

    2. A01EQXWE01
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the air fuel ratio sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the wrench are connected in a straight line.

  2. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)


    1. Temporarily install the air fuel ratio sensor to the exhaust manifold RH by hand.

    2. A01EOZLE01
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the air fuel ratio sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the wrench are connected in a straight line.

  3. INSTALL EXHAUST MANIFOLD ASSEMBLY RH


    1. A01ES8M

      Install a new gasket to the No. 3 air tube.

      Tech Tips

      Install the gasket with the claws of the gasket facing the tube.

    2. A01EPUYE01
      Text in Illustration
      *1 Tab
      *a Front

      Install a new gasket to the cylinder head.

      Tech Tips

      Install the gasket with the gasket tab facing toward the front of the engine.

    3. A01EQ4EE01

      Install the exhaust manifold to the cylinder head with the 7 new nuts labeled A.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the exhaust manifold to the No. 3 air tube with the 2 nuts labeled B.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the air fuel ratio sensor connector and attach the wire harness clamp.

  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with 3 new bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply engine oil to a new O-ring, and then install the O-ring to the engine oil level dipstick guide.

    2. Install the engine oil level dipstick guide with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Attach the engine wire clamp.

    4. Install the engine oil level dipstick.

  6. INSTALL MANIFOLD STAY


    1. Temporarily install the manifold stay with the 3 bolts.

    2. A01EQIRE01

      Tighten the 3 bolts in the sequence shown in the illustration.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  7. INSTALL EXHAUST MANIFOLD ASSEMBLY LH


    1. A01ES8M

      Install a new gasket to the No. 4 air tube.

      Tech Tips

      Install the gasket with the claws of the gasket facing the tube.

    2. A01EP8JE01
      Text in Illustration
      *1 Tab
      *a Front

      Install a new gasket to the cylinder head.

      Tech Tips

      Install the gasket with the gasket tab facing toward the rear of the engine.

    3. A01EO8LE01

      Install the exhaust manifold to the cylinder head with the 7 new nuts labeled A.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the exhaust manifold to the No. 4 air tube with the 2 nuts labeled B.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the air fuel ratio sensor connector and attach the wire harness clamp.

  8. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with 3 new bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL NO. 2 MANIFOLD STAY


    1. Temporarily install the manifold stay with the 3 bolts.

    2. A01ERSOE02

      Tighten the 3 bolts in the sequence shown in the illustration.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  10. INSTALL PROPELLER SHAFT HEAT INSULATOR


    1. Install the propeller shaft heat insulator with the 2 bolts.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  11. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  12. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  13. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  14. INSTALL FRONT FENDER APRON TRIM PACKING C


    1. Install the front fender apron trim packing C with the 4 clips.

  15. INSTALL FRONT FENDER APRON TRIM PACKING A


    1. Install the front fender apron trim packing A with the 3 clips.

  16. INSTALL FRONT FENDER APRON TRIM PACKING D


    1. Install the front fender apron trim packing D with the 4 clips.

  17. INSTALL FRONT FENDER APRON TRIM PACKING B


    1. Install the front fender apron trim packing B with the 4 clips.

  18. INSTALL NO. 2 ENGINE UNDER COVER


    1. Install the No. 2 engine under cover with the 2 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover sub-assembly with the 10 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  20. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Push in the clip to install the front fender splash shield sub-assembly LH.

    2. Install the 3 bolts and 2 screws.

  21. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  22. INSTALL AIR CLEANER AND HOSE


    1. Install the air cleaner and hose with the 3 bolts, and then tighten the hose clamp.

      Torque:
      for bolt
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      for hose clamp
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

    2. Attach the clamp and connect the mass air flow meter connector.

    3. Connect the No. 2 PCV hose and No. 1 air hose.

  23. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01ER0YE01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

  24. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 3 clips.

  25. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 7 clips.

  26. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 7 clips.