INTAKE MANIFOLD REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER LH


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  2. REMOVE ENGINE ROOM SIDE COVER RH


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  4. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • w/ Navigation System:

      After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EO82E01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE AIR CLEANER CAP AND HOSE


    1. A01ERFI

      Disconnect the No. 2 PCV hose and No. 1 air hose.

    2. Disconnect the mass air flow meter connector and detach the clamp.

    3. Detach the 4 clamps.

    4. Loosen the hose clamp and remove the air cleaner cap and hose.

  8. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01EQP2

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  9. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Remove the 10 bolts and No. 1 engine under cover sub-assembly.

  11. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator cap and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    3. Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

      A01ERTTE01
      Text in Illustration
      *1 Reservoir Cap *2 Radiator Cap
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

  12. REMOVE NO. 5 WATER BY-PASS PIPE


    1. A01ER7O

      Disconnect the 2 water by-pass hoses and remove the 2 bolts and No. 5 water by-pass pipe.

  13. REMOVE EGR VALVE BRACKET


    1. A01ERQ6

      Detach the 2 wire harness clamps and PCV hose clamp.

    2. Remove the 3 bolts and EGR valve bracket.

  14. REMOVE PCV HOSE ASSEMBLY


    1. A01EOPD

      Disconnect the PCV hose from the PCV pipe of the cylinder head cover LH and RH.

    2. Remove the bolt and PCV hose.

  15. REMOVE AIR TUBE SUB-ASSEMBLY


    1. A01EOFK

      Disconnect the No. 2 air injection system hose from the air switching valve.

    2. A01EQH6

      Disconnect the manifold absolute pressure sensor connector and detach the clamp.

    3. Remove the 2 bolts and bracket.

    4. A01EP9F

      Remove the bolt and air tube.

  16. REMOVE INTAKE MANIFOLD


    1. A01EPIC

      Disconnect the No. 4 water by-pass hose.

    2. Disconnect the throttle position sensor and throttle control motor connector.

    3. Disconnect the PCV valve hose.

    4. A01ESJJ

      Disconnect the purge VSV connector.

    5. Disconnect the purge line hose from the purge VSV.

    6. Disconnect the vacuum switching valve connector (for ACIS).

    7. A01ENOC

      Remove the bolt.

    8. Detach the 3 wire harness clamps from the 3 wire harness brackets.

    9. A01EP8U

      Disconnect the fuel tube from the fuel delivery pipe Click here.

    10. A01EOD6

      Disconnect the fuel tube from the No. 2 fuel delivery pipe Click here.

    11. A01EOW8

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

      Text in Illustration
      A01EO1M Bolt
      A01ER4J Nut

  17. REMOVE FUEL TUBE SUB-ASSEMBLY


    1. A01EQZB

      Remove the bolt and fuel tube from the intake manifold.

  18. REMOVE BRACKET


    1. A01EPVR

      Remove the 2 bolts and 2 brackets.

  19. REMOVE V-BANK COVER BRACKET


    1. A01ERTQ

      Remove the 2 bolts and V-bank cover bracket.

  20. REMOVE V-BANK COVER PIN


    1. A01EOZF

      Remove the V-bank cover pin from the intake manifold.

  21. REMOVE INTAKE FLANGE


    1. A01EN93

      Remove the 2 nuts and intake flange.

  22. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. A01EOYR

      Using an E5 "TORX" socket wrench, remove the 2 stud bolts.

  23. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)


    1. A01EP0ZE01

      Disconnect the 2 vacuum hoses and detach the 3 clamps.

    2. Remove the bolt and vacuum switching valve.

  24. REMOVE PURGE VSV


    1. A01ERZM

      Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  25. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. A01EQKN

      Disconnect the manifold absolute pressure sensor connector.

    2. Remove the bolt and manifold absolute pressure sensor.

  26. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY


    1. A01EPSN

      Remove the 4 bolts, throttle body with motor assembly and gasket.