FUEL SUB TANK INSTALLATION


  1. INSTALL FUEL TANK TO FILLER PIPE HOSE


    1. A01EPUJE01

      Install the hose to the fuel sub tank as shown in the illustration.

      Tech Tips


      • Align the fuel sub tank side mark with the hose side mark when installing the hose.

      • A01ER10E01

        Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

  2. INSTALL NO. 3 FUEL HOSE


    1. A01EQ70E01

      Install the fuel hose to the fuel sub tank as shown in the illustration.

      Tech Tips


      • Align the fuel sub tank side mark with the hose side mark when installing the hose.

      • A01ER10E01

        Tighten the hose clamp until the end of the hose clamp contacts the stopper as shown in the illustration.

  3. INSTALL FUEL TANK BREATHER HOSE


    1. A01ERN1

      Install the breather hose to the fuel sub tank.

  4. INSTALL FUEL AND EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A01EO78

      Install a new gasket to the fuel and evaporation vent tube.

    2. Install the fuel and evaporation vent tube with the 6 bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  5. INSTALL FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A01ERO7

      Install the 2 fuel tank evaporation vent tubes.

  6. INSTALL FUEL HOSE

    A01EP1H

  7. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A01EQU1

      Install a new gasket to the sender gauge.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    2. Install the sender gauge with the 5 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  8. INSTALL FLOOR NO. 3 WIRE


    1. A01EQ06

      Attach the wire harness clamp to the fuel sub tank.

    2. Connect the sender gauge connector.

  9. INSTALL FUEL SUB TANK SUB-ASSEMBLY


    1. Set the fuel sub tank on a transmission jack and raise the fuel sub tank.

    2. A01ERZA

      Connect the 2 fuel tank bands with the 2 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
    3. A01EOLY

      Connect the floor No. 3 wire connector.

    4. Attach the 3 wire harness clamps.

  10. CONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01ES2O

      Connect the hose to the filler pipe.

  11. CONNECT NO. 3 FUEL HOSE


    1. A01ENIB

      Connect the fuel hose to the filler pipe.

  12. CONNECT FUEL TANK BREATHER HOSE


    1. A01EOIM

      Connect the breather hose to the filler pipe.

  13. CONNECT FUEL HOSE

    A01ENBU

  14. CONNECT FUEL TANK EVAPORATION VENT TUBE SUB-ASSEMBLY


    1. A01EPX4

      Connect the 2 fuel tubes.

  15. INSTALL FUEL TANK CAP ASSEMBLY

  16. INSTALL NO. 1 SPARE WHEEL STOPPER


    1. A01EQAG

      Install the spare wheel stopper with the 2 bolts.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

  17. INSTALL SPARE WHEEL CARRIER CROSSMEMBER AND SPARE WHEEL CARRIER BRACKET


    1. Install the spare wheel carrier crossmember and 2 brackets to the vehicle with the 6 bolts labeled C.

      Torque:
      for bolt C
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Temporarily install the bolt labeled A, and then tighten the bolt labeled A and bolts labeled B.

      Torque:
      for bolt A
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      for bolt B
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      A01ESJHE01

  18. INSTALL TAILPIPE ASSEMBLY


    1. Install the tailpipe to the 2 exhaust pipe supports.

    2. Install a new gasket to the center exhaust pipe.

    3. Connect the tailpipe to the center exhaust pipe.

    4. A01EQSZE03

      Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.

      Torque:
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

      Tech Tips

      Install the clamp within the angle range shown in the illustration.

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG) and intelligent tester on.

      Note

      Do not start the engine.

    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump Speed Control.

    4. Check that there are no fuel leaks after doing maintenance anywhere on the fuel system.

  21. INSPECT FOR EXHAUST GAS LEAK

  22. INSTALL SPARE TIRE