CYLINDER HEAD DISASSEMBLY


  1. REMOVE INTAKE VALVE


    1. A01EN9DE02

      Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

    2. Remove the retainer, compression spring and valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  2. REMOVE EXHAUST VALVE


    1. A01EOCAE02

      Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

    2. Remove the retainer, compression spring and valve.

      Tech Tips

      Arrange the removed parts in the correct order.

  3. REMOVE VALVE STEM OIL SEAL


    1. A01EPC0

      Using needle-nose pliers, remove the oil seals.

  4. REMOVE VALVE SPRING SEAT


    1. A01ESLN

      Using compressed air and a magnetic finger, remove the valve spring seat by blowing air onto it.

  5. REMOVE NO. 1 STRAIGHT SCREW PLUG

    A01EO2RE01

    Note

    If water leaks from the No. 1 straight screw plug or the plug is corroded, replace it.


    1. Using a 10 mm hexagon wrench, remove the 6 screw plugs and 6 gaskets.

  6. REMOVE NO. 2 STRAIGHT SCREW PLUG

    A01EQGZE01

    Note

    If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.


    1. Using a 14 mm hexagon wrench, remove the 2 screw plugs and 2 gaskets.

  7. REMOVE STUD BOLT

    Note

    If the stud bolt is deformed or its threads are damaged, replace it.