ENGINE UNIT REMOVAL


  1. REMOVE ENGINE WIRE

    A01EMY9

    1. Engine LH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the camshaft position sensor connector.

      5. Disconnect the vacuum switching valve connector (for ACIS).

      6. Disconnect the purge VSV connector.

      7. Disconnect the engine coolant temperature sensor connector.

      8. Disconnect the fuel injector connector.

      9. Disconnect the noise filter connector.

      10. Remove the bolt and disconnect the 7 clamps.

    2. A01ES36

      Engine RH Side:


      1. Disconnect the 2 camshaft timing control valve connectors.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the fuel injector connector.

      5. Disconnect the noise filter connector.

      6. Disconnect the throttle sensor connector.

      7. Disconnect the oil pressure sender gauge connector.

      8. Disconnect the oil level sensor connector.

      9. Disconnect the 9 clamps.

    3. A01EOISE01

      Engine Rear Side:


      1. w/ Secondary Air Injection System:

        Disconnect the 2 air switching valve connectors.

      2. Disconnect the sensor wire connector.

      3. for LHD:

        Disconnect the 5 clamps.

      4. for RHD:

        Disconnect the 4 clamps.

      5. Remove the 3 bolts.

    4. Remove the engine wire.

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A01ER4I

      Remove the No. 1 engine cover sub-assembly.

  3. REMOVE NO. 3 ENGINE COVER


    1. A01EQ2H

      Remove the No. 3 engine cover.

  4. REMOVE NO. 1 FUEL HOSE

    A01EQY1

    1. Remove the fuel hose Click here.

  5. DISCONNECT NO. 2 FUEL TUBE


    1. A01EQ9N

      Disconnect the No. 2 fuel tube from the fuel pressure regulator Click here.

  6. DISCONNECT NO. 1 FUEL TUBE


    1. A01ERVHE02

      RH Side:

      Disconnect the No. 1 fuel tube from the fuel delivery pipe RH (for metallic type) Click here.

      SST
      09268-21011
    2. A01EQBUE02

      LH Side:

      Disconnect the No. 1 fuel tube from the fuel delivery pipe LH Click here.

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH


    1. Disconnect the No. 7 wire harness connector.

    2. A01ENLG

      Remove the 2 bolts and fuel delivery pipe LH.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head LH.

  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH


    1. A01EP0A

      Disconnect the ventilation hose and No. 6 wire harness connector.

    2. A01EQ9S

      Remove the 2 bolts and fuel delivery pipe RH.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    3. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head RH.

  9. REMOVE FUEL INJECTOR ASSEMBLY


    1. A01EQBJ

      Remove the fuel injector from the fuel delivery pipe, and then disconnect the injector connector.

      Note

      A01ERPSE01

      For reinstallation, attach a tag or label to the injector shaft.

    2. A01ENM5E01

      Remove the O-ring from the fuel injector.

    3. A01EOUGE01

      Detach the 3 clamps and then remove the No. 6 wire harness from the delivery pipe RH.

    4. A01ENVYE01

      Detach the 3 clamps and then remove the No. 7 wire harness from the delivery pipe LH.

  10. REMOVE INTAKE MANIFOLD


    1. A01EQOV

      Disconnect the ventilation hose from the ventilation pipe of the cylinder head cover LH and RH.

    2. A01EN2A

      Disconnect the 2 water by-pass hoses.

    3. A01EOVV

      Disconnect the No. 1 ventilation hose.

    4. A01EPR6

      Remove the bolt and wire bracket from the intake manifold.

    5. A01EMUP

      Remove the 2 nuts, 8 bolts, intake manifold and 2 gaskets.

  11. REMOVE NO. 2 FUEL TUBE

    A01EMYG

    1. Remove the 2 bolts and No. 2 fuel tube.

  12. REMOVE NO. 1 FUEL TUBE

    A01EPYY

  13. REMOVE NO. 2 ENGINE COVER

    A01EPEY

  14. REMOVE NO. 1 ENGINE COVER

    A01ERJT

  15. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)


    1. A01ERGG

      Remove the 3 bolts.

    2. Disconnect the 4 hoses and remove the water by-pass pipe.

  16. REMOVE NO. 1 WATER BY-PASS HOSE


    1. A01ESF9

      Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.

  17. REMOVE FRONT WATER BY-PASS JOINT


    1. A01EPGZ

      Disconnect the No. 2 water by-pass hose from the water by-pass joint.

    2. Remove the 4 nuts, water by-pass joint and 2 gaskets.

  18. REMOVE AIR PIPE SUB-ASSEMBLY (w/ Secondary Air Injection System)


    1. A01EOOB

      Remove the 2 bolts, air pipe and 2 No. 1 air hoses.

  19. REMOVE WATER INLET HOUSING


    1. A01EPWB

      Remove the 3 bolts, water inlet housing and gasket.

  20. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A01EMXA

    1. Remove the 2 bolts and water by-pass pipe.

  21. REMOVE AIR SWITCHING VALVE ASSEMBLY (w/ Secondary Air Injection System)


    1. A01EPBQ

      Disconnect the knock sensor connector.

    2. Remove the bolt and bracket.

    3. Disconnect the 2 air switching valve connectors.

    4. A01ER19

      Remove the 3 bolts and air switching valve.

  22. REMOVE NO. 2 AIR TUBE (w/ Secondary Air Injection System)


    1. A01EO12

      Remove the 2 bolts, No. 2 air tube and gasket.

      Note

      Be careful not to damage the installation surface of the gaskets.

  23. REMOVE NO. 3 AIR TUBE (w/ Secondary Air Injection System)


    1. A01EQKY

      Remove the 2 bolts, No. 3 air tube and gasket.

      Note

      Be careful not to damage the installation surface of the gaskets.

  24. REMOVE SENSOR WIRE

    A01EOE5

    1. Disconnect the 4 knock sensor connectors.

    2. Disconnect the 3 clamps. Then remove the sensor wire.

  25. REMOVE SEPARATOR CASE


    1. A01ERRL

      Remove the 4 bolts and separator case.

  26. REMOVE KNOCK SENSOR


    1. A01ESM3

      Remove the 4 bolts and 4 knock sensors.

  27. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY

    A01ES17E02

    1. Remove the 2 water drain cock plugs from the water drain cocks.

    2. Remove the 2 water drain cocks from the cylinder block.

  28. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    A01EPU4

    1. Remove the 4 bolts and mounting bracket.

  29. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    A01ENM0

    1. Remove the 4 bolts and mounting bracket.

  30. REMOVE IGNITION COIL ASSEMBLY


    1. A01EOY4

      Remove the 8 bolts and 8 ignition coils.

  31. REMOVE NOISE FILTER


    1. LH:

      Remove the bolt and noise filter from the cylinder head cover.

    2. RH:

      Remove the bolt and noise filter from the cylinder head cover.