FUEL PUMP REMOVAL


  1. REMOVE FUEL TANK SUB-ASSEMBLY

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  2. REMOVE FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01EOYQE03
      Text in Illustration
      *1 Tube Joint
      *2 Tube Joint Clip
      *3 Fuel Tank Tube
      *4 O-Ring
      *5 Fuel Suction Plate

      Remove the 3 fuel tube joint clips and pull out the 3 fuel tubes.

      Note


      • Remove any dirt and foreign matter on the fuel tube joint before performing this work.

      • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

    2. A01ER11

      Remove the 3 fuel tubes from the fuel tank.

  3. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


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      Set SST on the fuel pump gauge retainer.

      SST
      09808-14030

      Tech Tips


      • Engage the claws of SST securely with the fuel pump gauge retainer holes to secure SST.

      • Install SST while pressing the claws of SST against the fuel pump gauge retainer (towards the center of SST).

    2. A01EPK8E01

      Using SST, loosen the retainer.

      SST
      09808-14030
      Text in Illustration
      A01EO1M Turn

      Note


      • When the retainer is loosened, be careful as the pump and gauge tube will spring upward from the force of the spring.

      • Remove foreign matter around the fuel suction with pump and gauge before this operation.

      Tech Tips

      Fit the tips of SST onto the ribs of the retainer.

    3. Remove the retainer.

    4. Remove the fuel suction with pump and gauge tube assembly from the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    5. Remove the gasket from the fuel tank.