ENGINE UNIT INSTALLATION


  1. INSTALL NOISE FILTER


    1. for Bank 2:

      Install the noise filter to the cylinder head cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. for Bank 1:

      Install the noise filter to the cylinder head cover with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL IGNITION COIL ASSEMBLY


    1. Install the 8 ignition coils with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL NO. 11 WATER BY-PASS HOSE


    1. A01EPZQE02
      Text in Illustration
      *1 Paint Mark
      *a Rear
      *b Front

      Install the No. 11 water by-pass hose.

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of the hose clamp is indicated in the illustration.

  4. INSTALL ENGINE WIRE


    1. Attach the 3 wire harness clamps to install the engine wire.

    2. Connect the 4 knock sensor connectors.

    3. Install the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  5. INSTALL NO. 1 ENGINE COVER

  6. INSTALL NO. 2 ENGINE COVER

  7. INSTALL SEPARATOR CASE


    1. Install the separator case with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 1 idler pulley with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  9. INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. A01EOVUE01

      Using SST, hold the water pump pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  10. INSTALL NO. 1 WATER BY-PASS HOSE

  11. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Connect the 4 hoses.

    2. Install the water by-pass pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  12. INSTALL NO. 3 ENGINE COVER


    1. A01EPM8

      Install the No. 3 engine cover.

      Text in Illustration
      A01EO1M Engine Front

      Tech Tips

      Position the No. 3 engine cover so that the arrow mark faces the front of the engine and install it.

  13. INSTALL NO. 4 ENGINE COVER


    1. A01ESNX

      Install the No. 4 engine cover.

      Text in Illustration
      A01EO1M Engine Front

      Tech Tips

      Position the No. 4 engine cover so that the arrow mark faces the front of the engine and install it.

  14. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the 2 delivery pipe spacers and 4 insulators to the cylinder head LH.

    2. Install the delivery pipe together with the injectors to the cylinder head LH.

    3. Install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      A01ES9CE03

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

      Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT

    4. Connect the No. 7 wire harness connector.

  15. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the 2 delivery pipe spacers and 4 insulators to the cylinder head RH.

    2. Install the delivery pipe together with the injectors to the cylinder head RH.

    3. Install the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      A01ES9CE03

      Make sure that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

      Text in Illustration
      *1 Fuel Delivery Pipe
      *2 Fuel Injector
      *a CORRECT
      *b INCORRECT

    4. Connect the No. 6 wire harness connector.

  16. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  17. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  18. INSTALL NO. 1 EGR PIPE BRACKET


    1. Install the No. 1 EGR pipe bracket with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  19. INSTALL NO. 1 WATER OUTLET PIPE


    1. Install the No. 1 water outlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  20. CONNECT NO. 11 WATER BY-PASS HOSE


    1. A01ERYAE01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side

      Connect the No. 11 water by-pass hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

  21. INSTALL NO. 8 WATER BY-PASS HOSE


    1. A01EPISE01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side
      *b Front

      Install the No. 8 water by-pass hose.

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  22. INSTALL NO. 2 WATER BY-PASS PIPE


    1. A01EQWUE01
      Text in Illustration
      *1 Paint Mark
      *a Upper Side

      Install the No. 2 water by-pass pipe with the 2 bolts and connect the hose.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips


      • When connecting the hose, make sure the paint marks and clips are as shown in the illustration.

      • The direction of each hose clamp is indicated in the illustration.

  23. INSTALL NO. 3 AIR TUBE


    1. Install the No. 3 air tube with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  24. INSTALL NO. 4 AIR TUBE


    1. Install the No. 4 air tube with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2)

    Click here

  26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1)

    Click here

  27. INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Install the fuel tube Click here.

    2. Install the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  28. INSTALL FUEL HOSE


    1. Install the fuel hose Click here.

    2. Install the fuel pipe clamp.

    3. Connect the 2 clamps.

  29. INSTALL ENGINE WIRE