REAR AXLE HUB BOLT REPLACEMENT

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE REAR WHEEL LH

  2. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01EON2

      Remove the 2 bolts and disconnect the rear disc brake cylinder.

      Note


      • Do not twist or bend the flexible hose.

      • Do not disconnect the flexible hose from the disc brake cylinder.

  3. REMOVE REAR DISC LH


    1. A01ESGPE01

      Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. A01EO20

      Turn the shoe adjuster as shown in the illustration until the disc turns freely, and then remove the disc.

  4. REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING LH


    1. A01ENF7E01

      Using SST, remove the return spring.

      SST
      09703-30011

  5. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01EQU5E01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011
    2. A01ERTW

      Disconnect the tension spring from the No. 1 parking brake shoe.

    3. A01EOXP

      Remove the No. 1 parking brake shoe and shoe adjuster screw set.

  6. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01ESHHE01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011

    2. Remove the No. 2 parking brake shoe.

  7. REMOVE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH


    1. A01EQJ3

      Disconnect the No. 3 parking brake cable from the parking brake shoe lever.

    2. Remove the parking brake shoe lever.

  8. REMOVE REAR AXLE HUB BOLT LH


    1. A01EORFE01

      Using SST and a screwdriver or equivalent to hold the axle hub, remove the hub bolt.

      SST
      09650-17011

      Note


      • Do not deform the oil deflector.

      • Make sure to align the notch of SST with the flange of the oil deflector.

  9. INSTALL REAR AXLE HUB BOLT LH


    1. A01ERU4E01

      Temporarily install a washer and hub nut to a new hub bolt as shown in the illustration.

      Note

      Install a hub nut to prevent damage to the hub bolt.

    2. Using a screwdriver or equivalent to hold the hub, turn the hub nut until the bottom surface of the hub bolt head touches the axle hub.

    3. Remove the washer and hub nut.

      Note

      Do not damage the threads of the hub bolt.

  10. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH


    1. A01ES7QE01

      Apply high temperature grease to the parking brake anchor block.

    2. Install the parking brake shoe lever to the No. 3 parking brake cable.

      Note

      Be carefully to distinguish between the parking brake shoe lever RH and LH.

  11. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01ESHHE01

      Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  12. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01EQODE01

      Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

    2. A01EOXP

      Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

    3. A01ERTW

      Connect the tension spring.

    4. A01EQU5E01

      Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  13. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING LH


    1. A01ENF7E01

      Using SST, install the shoe return spring.

      SST
      09703-30011

  14. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A01EQLLE01

  15. INSTALL REAR DISC LH


    1. A01ESGPE01

      Align the matchmarks, and then install the rear disc.

      Tech Tips

      When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.

  16. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01EON2

      Connect the rear disc brake cylinder and install 2 new bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • Do not twist the flexible hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  17. CHECK PARKING BRAKE LEVER TRAVEL


    1. Fully pull the parking brake lever to engage the parking brake.

    2. Release the lever to disengage the parking brake.

    3. Slowly pull the parking brake lever all the way, and count the number of clicks.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

      If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.

  18. ADJUST PARKING BRAKE LEVER TRAVEL


    1. Remove the console cup holder box sub-assembly Click here.

    2. Completely release the parking brake lever.

    3. A01ENKT

      Loosen the adjusting nut to completely release the parking brake cable.

    4. Temporarily install the hub nuts.

    5. Remove the hole plug.

    6. A01EOAXE01

      Insert an adjustment tool into the adjustment hole of the disc. Rotate the adjustment wheel in the "X" direction until the shoes are locked. Then rotate the adjustment wheel in the "Y" direction 8 notches.

    7. Check that the disc can be rotated lightly. If not, rotate the adjustment wheel in the "Y" direction and check again.

    8. Install the hole plug.

    9. Remove the hub nuts.

    10. A01ENKT

      Turn the adjusting nut until the parking brake lever travel becomes correct.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    11. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    12. Check whether the parking brake drags or not.

    13. When operating the parking brake lever, check that the brake warning light comes on.

      Standard Condition
      The brake warning light always illuminates at the first click.

    14. Install the console cup holder box sub-assembly Click here.

  19. INSTALL REAR WHEEL LH

    Torque:
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }