ДВИГАТЕЛЬ В СБОРЕ СНЯТИЕ


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE BATTERY HOLD DOWN CLAMP


    1. A00JV0I

      Remove the nut and disconnect the engine wire.

    2. Remove the 2 nuts and battery hold down clamp.

  3. REMOVE BATTERY

  4. REMOVE BATTERY TRAY

  5. REMOVE HOOD SUB-ASSEMBLY


    1. Disconnect the washer nozzle hose.

    2. A00K1ME

      Remove the 8 bolts and hood.

      Note

      If the hood support is detached from the ball joint, it become non-reusable. Therefore, do not detach the hood support from the ball joint unless replacing it.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. Remove the cowl top ventilator louver Click here.

  7. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Освободите 13 фиксаторов и снимите верхнее уплотнение кронштейна радиатора.

  8. REMOVE FRONT BUMPER COVER LOWER


    1. Remove the clip, 5 bolts and front bumper cover lower.

  9. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts.

    2. A00JXIF

      Unhook the engine under cover from the vehicle body as shown in the illustration.

  10. REMOVE TRANSMISSION UNDER COVER


    1. Remove the 2 bolts and transmission under cover.

  11. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  12. DRAIN ENGINE COOLANT

    CAUTION:

    Не снимайте пробку расширительного бачка радиатора, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.


    1. Ослабьте пробку сливного крана радиатора.

      A0094ULE01
      Обозначения на рисунке
      *1 Пробка радиатора *2 Бачок радиатора
      *3 Пробка сливного крана радиатора *4 Пробка сливного крана блока цилиндров

      Tech Tips

      Слейте охлаждающую жидкость в контейнер и утилизируйте ее в соответствии с местными требованиями.

    2. Слейте охлаждающую жидкость, сняв крышку радиатора.

    3. Ослабьте пробку сливного крана блока цилиндров.

    4. Ослабьте пробку сливного крана блока цилиндров и слейте охлаждающую жидкость из двигателя.

      Note

      Если охлаждающая жидкость не сливается через пробку сливного крана радиатора, пробки сливных кранов блока цилиндров и расширительный бачок радиатора, возможны засорение радиатора и утечка охлаждающей жидкости через уплотнение насоса системы охлаждения.

  13. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil drain plug and gasket, and then drain the oil into a container.

    3. Clean the drain plug and install it with a new gasket.

      Torque:
      35 N*m  { 352 kgf*cm, 25 ft.*lbf }

  14. REMOVE FRONT FENDER APRON SEAL RH


    1. Remove the 4 clips and fender apron seal.

  15. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL RH


    1. Remove the 5 clips and frame seal.

  16. REMOVE FRONT FENDER APRON SEAL LH


    1. Remove the 5 clips and fender apron seal.

  17. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL LH


    1. Remove the 5 clips and frame seal.

  18. REMOVE RESONATOR WITH AIR CLEANER CAP SUB-ASSEMBLY


    1. A0098PV

      Disconnect the sensor connector.

    2. Detach the wire harness clamp.

    3. Loosen the hose clamp and remove the resonator with air cleaner cap.

    4. A0099K2

      Detach the 4 hook clamps, and then remove the air cleaner cap and resonator with air cleaner cap.

  19. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  20. REMOVE AIR CLEANER CASE ASSEMBLY


    1. A00JYCZ

      Remove the 3 bolts and air cleaner case.

  21. REMOVE FRONT BUMPER COVER


    1. Наклейте защитную ленту вокруг накладки переднего бампера.

    2. Выверните 2 болта A и 2 болта B.

    3. Выверните 6 винтов и освободите 6 фиксаторов.

      A00K07HE01
      Обозначения на рисунке
      *1 Защитная клейкая лента *2 Болт A
      *3 Болт B - -

    4. Освободите 12 захватов.

    5. Для моделей с сенсорной системой помощи при парковке TOYOTA и противотуманными фарами:

      Отсоедините 3 разъема.

    6. Для моделей с сенсорной системой помощи при парковке TOYOTA без противотуманных фар:

      Отсоедините разъем.

    7. Для моделей без сенсорной системы помощи при парковке TOYOTA и с противотуманными фарами:

      Отсоедините 2 разъема.

    8. Для моделей с системой очистителей фар:

      Отсоедините шланг очистителя фар.

    9. Снимите облицовку переднего бампера.

      A00JXM5E01
      Обозначения на рисунке
      *1 Защитная клейкая лента - -

  22. REMOVE FRONT UPPER BUMPER RETAINER


    1. A00KSI9

      Remove the 3 bolts and retainer.

  23. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A00L0M3

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  24. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A00KUBE

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  25. REMOVE NO. 1 RADIATOR HOSE


    1. A0097MO

      Detach the clamp and remove the No. 1 radiator hose.

    2. A00959B

      Remove the 2 nuts and hose clamp.

  26. REMOVE NO. 2 RADIATOR HOSE

    A0095JT

  27. REMOVE FAN SHROUD


    1. A009525

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the vane pump V belt and the fan and generator V belt Click here.

    3. A00971T

      Remove the 2 bolts holding the fan shroud.

    4. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    5. Remove the fan pulley from the water pump.

  28. REMOVE RADIATOR ASSEMBLY

    A00KVF8

    1. Remove the 4 bolts and radiator.

  29. REMOVE INTAKE PIPE ASSEMBLY


    1. A0099HDE01

      Loosen the hose clamp and remove the 2 bolts and intake pipe.

  30. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A00JVDC

      Remove the 4 bolts and idle pulley bracket.

    2. A00K12L

      Disconnect the connector.

    3. Remove the 3 bolts and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the cooler compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  31. REMOVE GENERATOR ASSEMBLY


    1. A00JY5A

      Remove the terminal cap.

    2. Remove the nut and generator wire.

    3. Disconnect the generator connector.

    4. A00JVR7

      Disconnect the vacuum pump hose.

    5. Remove the union bolt to disconnect the vacuum pump oil inlet hose and remove the 2 gaskets.

    6. Detach the vacuum pump oil inlet hose from the cord clip.

    7. Disconnect the vacuum pump oil outlet hose.

    8. A00JWXM

      Remove the 2 bolts and generator.

  32. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY


    1. Remove the glove compartment door Click here.

  33. DISCONNECT ENGINE WIRE


    1. A00JXHG

      Remove the 3 bolts, detach the clamp and disconnect the engine wire.

    2. Remove the No. 1 relay block cover.

    3. A00K279

      Remove the nut and detach the 2 claws.

    4. Disconnect the connector.

    5. Detach the 2 clamps and disconnect the engine wire.

    6. A00JY6H

      for LHD:

      Detach the 4 clamps.

    7. A00JTN0E02
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the grommet from the wire harness support.

    8. A00JUF5E02
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the 4 claws to remove the wire harness support from the vehicle, and then pull out the ECM connector to remove it from the vehicle.

    9. A00JZFPE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the clamp and disconnect the 5 connectors as shown in the illustration.

  34. REMOVE WIRING HARNESS CLAMP BRACKET (for LHD)


    1. A00JYUM

      Remove the bolt and wiring harness clamp bracket.

  35. DISCONNECT HEATER WATER HOSE ASSEMBLY


    1. A00K0B7E01
      Text in Illustration
      *A for Rear Heater

      Remove the bolt and disconnect the heater water hoses.

  36. LOOSEN FUEL TANK CAP ASSEMBLY

  37. DRAIN FUEL


    1. A00JYAF

      Loosen the fuel filter drain plug and drain the fuel from the fuel filter.

  38. DISCONNECT FUEL HOSE


    1. A00K0ZW

      Disconnect the 2 fuel hoses.

  39. DISCONNECT VANE PUMP ASSEMBLY


    1. A00K1Z4E02

      Using SST, hold the pulley and loosen the nut.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the nut and vane pump pulley from the vane pump shaft.

    3. Remove the 2 bolts and nut and disconnect the vane pump.

      Tech Tips

      Disconnect the vane pump from the vehicle with the hoses connected, and hang it with a rope.

  40. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A00O5T3

      Выверните два болта и отсоедините рабочий цилиндр сцепления.

  41. REMOVE STARTER ASSEMBLY


    1. A00O9BW

      Disconnect the starter connector.

    2. Remove the terminal cap.

    3. Remove the nut and disconnect the starter wire.

    4. A00O8BN

      Remove the nut, 2 bolts and starter.

  42. REMOVE OIL FILTER SUB-ASSEMBLY


    1. A00JZR7E01

      Using SST, remove the oil filter.

      SST
      09228-44011

  43. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the bolt from the clamp.

    2. A00948C

      Remove the 2 bolts and No. 1 exhaust pipe support bracket.

    3. A009AS1

      Remove the 3 nuts and front exhaust pipe.

    4. Remove the gasket.

  44. REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. A00XDITE07
      Обозначения на рисунке
      *a Метка

      Нанесите метки на фланец карданного вала и дифференциал.

    2. Снимите 4 гайки, 4 болта, 4 шайбы и передний карданный вал в сборе.

    3. A00XGE4E10
      Обозначения на рисунке
      *a Метка

      Нанесите метки на фланец карданного вала и фланец раздаточной коробки.

    4. Отверните 4 гайки и снимите 4 шайбы и передний карданный вал в сборе.

  45. REMOVE PROPELLER SHAFT ASSEMBLY


    1. A00XDCAE01
      Обозначения на рисунке
      *A Для 3-дверных моделей
      *B Для 5-дверных моделей
      *a Метка

      Нанесите метки на фланец карданного вала и фланец раздаточной коробки.

    2. Отверните 4 гайки и снимите 4 шайбы.

    3. A00XGPFE01
      Обозначения на рисунке
      *A Для 3-дверных моделей
      *B Для 5-дверных моделей
      *a Метка

      Нанесите метки на фланец карданного вала и фланец дифференциала.

    4. Отверните 4 гайки и снимите 4 болта и 4 шайбы.

    5. Снимите карданный вал.

  46. REMOVE MANUAL TRANSMISSION ASSEMBLY


    1. Remove the manual transmission Click here.

  47. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Note

    Perform this procedure when replacement of the engine mounting insulator is necessary.


    1. A00JX5I

      Remove the 4 bolts and rear engine mounting insulator from the transmission.

  48. REMOVE CLUTCH COVER ASSEMBLY


    1. A00XEFEE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the clutch cover and flywheel.

    2. Loosen each set bolt one turn at a time until spring tension is released.

    3. Remove the 6 set bolts and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

  49. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.

  50. REMOVE FLYWHEEL SUB-ASSEMBLY

    A00JYQLE01

    1. Using SST, hold the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021

    2. Remove the 8 bolts and flywheel.

  51. REMOVE REAR END PLATE


    1. Remove the 2 bolts and rear end plate.

  52. REMOVE FLYWHEEL HOUSING DUST SEAL

  53. INSTALL ENGINE HANGER


    1. A00K090E01
      Text in Illustration
      *1 No. 1 Engine Hanger
      *2 No. 2 Engine Hanger

      Install an engine hanger to each location shown in the illustration.

      Tech Tips

      No. 1 Engine Hanger 12281-54080
      No. 2 Engine Hanger 12282-54070
      Bolt (No. 1 Engine Hanger) 90119-10736
      Bolt (No. 2 Engine Hanger) 91622-61022
      Torque:
      for No. 1 Engine Hanger
      59 N*m  { 602 kgf*cm, 44 ft.*lbf }
      for No. 2 Engine Hanger
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

      Note

      Install the engine hangers with new bolts.

  54. REMOVE ENGINE ASSEMBLY


    1. Attach an engine sling device and hang the engine with a chain block.

    2. A00K1VIE01
      Text in Illustration
      *1 for RH Side
      *2 for LH Side

      Remove the 4 nuts and 4 bolts from the front engine mounting insulator LH and RH.

    3. Remove the engine by operating the engine sling device and chain block.

  55. INSTALL ENGINE TO ENGINE STAND


    1. Install the engine to an engine stand with bolts.

    2. Remove engine hanger.

  56. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine.

  57. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A00K0RD

      Remove the 2 nuts and 2 front engine mounting insulators.