FRONT BUMPER (for ALPHARD) REASSEMBLY


  1. INSTALL FRONT BUMPER SIDE SUPPORT LH


    1. A01CALEE01
      Text in Illustration
      *1 Bolt
      *2 Screw

      Engage the 2 claws.

    2. Install the front bumper side support LH with the bolt and screw.

      Torque:
      Bolt
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  2. INSTALL FRONT BUMPER SIDE SUPPORT RH

    Tech Tips

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


    1. A01CEJWE01

      Install the front bumper reinforcement sub-assembly with the 9 bolts.

      Torque:
      Bolt A
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }
      Bolt B
      70 N*m  { 714 kgf*cm, 52 ft.*lbf }

    2. Engage the clamp to connect the ambient temperature sensor.

    3. w/ Headlight Cleaner System:


      1. A01CE51

        Engage the 3 clamps to connect the No. 2 headlight cleaner washer hose.

  4. INSTALL FRONT BUMPER ENERGY ABSORBER


    1. A01CD5P

      Engage the 4 guides to install the front bumper energy absorber.

  5. INSTALL FRONT BUMPER HOLE COVER


    1. A01CG2TE01
      Text in Illustration
      *1 Hook

      Engage the hook.

    2. Engage the 2 claws to install the front bumper hole cover to the front bumper cover.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  6. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)


    1. A01CB65

      Engage the 2 guides and 5 claws.

    2. Install the front bumper hole cover LH with the screw and 2 clips.

  7. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

    Tech Tips

    Use the same procedure as for the LH side.

  8. INSTALL FRONT BUMPER HOLE COVER ASSEMBLY LH (w/ Fog Light)


    1. A01CDXM

      for Standard:


      1. Engage the 2 guides and 5 claws.

      2. Install the front bumper hole cover assembly LH with the screw and 2 clips.

    2. A01CFRA

      for Sport Package:


      1. Engage the 2 guides and 4 claws.

      2. Install the front bumper hole cover assembly LH with the screw and 2 clips.

  9. INSTALL FRONT BUMPER HOLE COVER ASSEMBLY RH (w/ Fog Light)

    Tech Tips

    Use the same procedure as for the LH side.

  10. INSTALL LOWER NO. 1 RADIATOR GRILLE (for Standard)


    1. A01CEMV

      Engage the 17 claws to install the lower radiator grille.

  11. INSTALL LOWER NO. 1 RADIATOR GRILLE (for Sport Package)


    1. A01CEB3

      Engage the 18 claws to install the lower radiator grille.

  12. INSTALL INNER RADIATOR GRILLE


    1. A01CE23

      Engage the 12 claws to install the inner radiator grille.

  13. INSTALL NO. 4 ENGINE ROOM WIRE (for Standard)


    1. w/o Fog Light:

      A01CBA8

      1. Engage the 13 clamps to install the No. 4 engine room wire.

      2. Connect the 2 connectors.

    2. w/ Fog Light:

      A01CBGM

      1. Engage the 13 clamps to install the No. 4 engine room wire.

  14. INSTALL NO. 4 ENGINE ROOM WIRE (for Sport Package)


    1. Engage the 13 clamps to install the No. 4 engine room wire.

      A01CF1U

  15. INSTALL NO. 1 HEADLIGHT CLEANER WASHER HOSE (w/ Headlight Cleaner System)


    1. Engage the 7 clamps to install the No. 1 headlight cleaner washer hose.

      A01CEL6

  16. INSTALL FRONT BUMPER EXTENTION MOUNTING BRACKET (w/ Bracket)


    1. A01CBW6

      Install the front bumper extention mounting bracket with the 2 screws.

  17. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)


    1. Engage the guide.

      A01CBR2E01

    2. Push the tab shown by the arrow (A) and engage the claw as shown in the illustration.

    3. Push up the headlight cleaner actuator clamp.

      Note

      Slide the headlight cleaner actuator clamp so that the pin is positioned as shown in the illustration.

    4. A01CEFT
      Text in Illustration
      *1 Headlight Cleaner Actuator Clamp - -
      *a Pin - -

      Install the headlight washer actuator sub-assembly with the headlight cleaner clamp as shown in the illustration.

    5. Connect the headlight cleaner hose.

  18. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  19. INSTALL HEADLIGHT WASHER COVER LH (w/ Headlight Cleaner System)


    1. A01CCVA

      Extend the headlight washer actuator sub-assembly.

    2. Engage the 2 claws.

    3. Engage the guide to install the headlight washer cover.

  20. INSTALL HEADLIGHT WASHER COVER RH (w/ Headlight Cleaner System)

    Tech Tips

    Use the same procedure as for the LH side.

  21. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)


    1. Engage the 3 guides.

    2. Install the fog light assembly with the screw.

    3. Connect the connector.

  22. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tech Tips

    Use the same procedure as for the LH side.

  23. INSTALL NO. 1 ULTRASONIC SENSOR BEZEL (for RH Side)


    1. A01CC8IE01
      Text in Illustration
      *a Keyhole
      *b Slit

      Engage the 4 claws and install the No. 1 ultrasonic sensor bezel to the front bumper assembly.

      Tech Tips

      When installing the retainer, align the keyhole and slit as shown in the illustration.

  24. INSTALL NO. 1 ULTRASONIC SENSOR BEZEL (for LH Side)

    Tech Tips

    Use the same procedure as for the RH side.

  25. INSTALL NO. 1 ULTRASONIC SENSOR (for RH Side)


    1. Engage the 2 claws to install the No. 1 ultrasonic sensor to the No. 1 ultrasonic sensor bezel.

    2. Connect the connector.

  26. INSTALL NO. 1 ULTRASONIC SENSOR (for LH Side)

    Tech Tips

    Use the same procedure as for the RH side.