BACK DOOR GLASS INSTALLATION


  1. INSTALL BACK DOOR GLASS


    1. Using a brush, coat the installation surface on the vehicle body with Primer M.

      A01CAYLE01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the application area of the adhesive with Primer G.

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      Standard Dimension
      Area Dimension
      a 9.0 mm (0.354 in.)
      b 8.0 mm (0.315 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tech Tips


      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

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        Tech Tips

        After cutting off the tip, use all the adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.511 in.)

    4. Install the back door glass.


      1. A01CG9RE01

        Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01CCC2

        Using suction cups, engage the 4 clips to install the back door glass (when glass with all clips is used).

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back door glass.

      4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

        Tech Tips

        Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

      5. A01CEKWE06

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

      6. Hold the back door glass using protective tape until applied adhesive becomes hard.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    5. A01CDEDE01

      Connect the 2 claws.

    6. Connect the connector.

    7. Engage the clamp and install the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  2. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  3. INSTALL REAR WIPER MOTOR GROMMET


    1. A01CBQUE01

      Apply MP grease to the entire surface of the wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A01CEGS

      Install the wiper motor grommet.

  4. INSTALL NO. 1 REAR SPOILER COVER


    1. A01CFMD

      Engage the 2 clips to install the rear No. 1 spoiler cover.

  5. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY


    1. Stop the wiper motor at the automatic stop position.

    2. When reusing the rear wiper arm and blade assembly:


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        Clean the wiper arm serrations.

    3. When reusing the rear wiper motor assembly:


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        Clean the wiper pivot serrations with a wire brush.

    4. A01CE9XE01

      Install the rear wiper arm and blade assembly with the nut to the position shown in the illustration.

      Standard Measurement
      Dimension Specified Condition
      a 16.0 mm (0.629 in.)
      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    5. Operate the rear wiper while spraying washer fluid onto the back door glass. Make sure that the rear wiper functions properly and the wiper does not come into contact with the vehicle body.

  6. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


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      Engage the 17 clips and install the back door trim board assembly.

    2. Install the 2 clips <A>.

  7. INSTALL SWITCH BEZEL (w/ Power Back Door)


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      Engage the 6 claws to install the switch bezel.

  8. INSTALL BACK DOOR INSIDE HANDLE


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      Engage the 4 claws to install the back door inside handle.

  9. INSTALL REAR WINDOW SIDE GARNISH LH (w/o Power Back Door)


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      Engage the 3 clips and 2 claws to install the rear window side garnish LH.

  10. INSTALL REAR WINDOW SIDE GARNISH LH (w/ Power Back Door)


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      Engage the 3 clips and 2 claws to install the rear window side garnish LH.

  11. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER (w/ Power Back Door)


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      Engage the 3 claws to install the back door No. 2 service hole cover.

  12. INSTALL REAR WINDOW SIDE GARNISH RH


    1. A01CC6D

      Engage the 3 clips and 2 claws to install the rear window side garnish RH.

  13. INSTALL BACK DOOR CENTER GARNISH


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      Engage the 6 clips and 4 claws to install the back door center garnish.