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FRONT SIDE FIX WINDOW GLASS REMOVAL

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Tip:

  • The front side fix window assembly can be reused. If any clip of the front side fix window assembly is broken, use butyl tape to support the glass until the applied adhesive hardens when reinstalling the front side fix window assembly.

  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.

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  1. Click here

    REMOVE ASSIST GRIP PLUG

    Tip:

    Use the same procedure for the LH side and RH side (Click here).

  2. Click here

    REMOVE NO. 1 ASSIST GRIP

    Tip:

    Use the same procedure for the LH side and RH side (Click here).

  3. Click here

    DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP


    1. Remove the front part of the front door opening trim weatherstrip to the extent that allows removal of the front pillar garnish.

  4. Click here

    REMOVE FRONT PILLAR GARNISH


    1. A01CC1HE01

      Pull the upper part of the garnish toward the inside of the cabin and disengage the 2 clips.

    2. Disengage the 6 guides and remove the front pillar garnish LH.

    3. A01CFHYE02

      Protect the curtain shield airbag assembly.

      Table 1. Text in Illustration
      *1 Adhesive Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      1. Cover the airbag with a cloth or piece of nylon and secure the ends of the cover with tape as shown in the illustration.

        Protective Cover size
        X
        700 mm (27.56 in.)
        Y
        120 mm (4.72 in.)
        Note:

        Cover the curtain shield airbag assembly with a protective cover as soon as the front pillar garnish is removed.

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    REMOVE FRONT LOWER PILLAR GARNISH

    Tip:

    Use the same procedure for the LH side and RH side (Click here).

  6. Click here

    REMOVE FRONT SIDE FIX WINDOW ASSEMBLY


    1. A01CFCVE01

      Apply protective tape to the installation position of the front side fix window assembly on the vehicle body.

    2. A01CB9GE01

      Place matchmarks on the front side fix window assembly and vehicle body on the locations indicated in the illustration.

      Tip:

      Matchmarks are not necessary if the front side fix window assembly is not going to be reused.

    3. A01CEO9E01

      Using a knife, cut off the front side fix window assembly as shown in the illustration.

      Note:

      Make a partial cut in the moulding. Then pull and remove it by hand.

    4. A01CC0S

      Pass a piano wire between the interior vehicle body and glass from the interior as shown in the illustration.

    5. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

      Note:

      When separating the front side fix window assembly from the vehicle, be careful not to damage the paint or interior and exterior ornaments.

    6. Cut off the adhesive by pulling the piano wire around the front side fix window assembly.

      Note:

      Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.

    7. A01CCZP

      Disengage the 3 clips.

    8. Using suction cups, remove the glass.

      Note:

      Be careful not to drop the glass.

  7. Click here

    CLEAN VEHICLE BODY


    1. A01CDLWE14

      Clean and shape the contact surfaces of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration.

        Note:

        Be careful not to damage the vehicle body.

        Tip:

        Leave as much adhesive on the vehicle body as possible.

    2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with cleaner.

      Tip:

      Even if all the adhesive has been removed, clean the vehicle body.