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WINDSHIELD GLASS INSTALLATION

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  1. Click here

    INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.

      Note:

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A01CCCHE01

      Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 13.1 mm (0.515 in.)
      b 40.0 mm (1.575 in.)
      Note:

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  2. Click here

    INSTALL NO. 1 WINDSHIELD GLASS STOPPER


    1. A01CCXSE01

      Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.

      Note:

      Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.

  3. Click here

    INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Using a brush or a sponge, coat the application area of the windshield glass adhesive dam with Primer G.

      Note:

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A01CGGKE01

      Install a new adhesive dam onto the windshield glass, as shown in the illustration.

      Note:

      Install the new adhesive dam along the dam reference line.

  4. Click here

    INSTALL UPPER OUTSIDE WINDSHIELD MOULDING


    1. Using a brush or a sponge, coat the application area of the upper outside windshield moulding with Primer G.

      Note:

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A01CDCRE01

      Install a new upper outside windshield moulding onto the windshield glass, as shown in the illustration.

      Note:

      Install the new adhesive dam along the dam reference line.

  5. Click here

    INSTALL WINDSHIELD GLASS


    1. A01CCXXE01

      Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note:

        Check that the windshield glass stoppers are attached to the vehicle body correctly.

      4. Remove the windshield glass.

    2. A01CCR6E01

      Using a brush, coat the installation surface on the vehicle body with Primer M.

      Note:

      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. A01CALFE01

      Using a brush or a sponge, coat the application area of adhesive with Primer G.

      Standard Dimension
      Area Dimension
      a 13.1 mm (0.515 in.)
      b 8.0 mm (0.315 in.)
      c 11.0 mm (0.433 in.)
      Note:

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      Tip:

      • Apply Primer G onto the ceramic notches.

      • If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. A01CDQRE01

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tip:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the windshield glass, as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.5 mm (0.374 in.)
        d 6.2 mm (0.244 in.)
        e 4.0 mm (0.157 in.)
        Tip:

        Apply adhesive onto the ceramic notches.

    5. A01CCXXE01

      Install the windshield glass assembly.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note:

        • Check that the windshield glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        Tip:

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01CEC6E01

        Using a scraper, remove any excess or protruding adhesive.

        Tip:

        Apply adhesive onto the windshield glass rim.

      4. Hold the windshield glass using protective tape until applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    6. for Windshield Deicer:


      1. A01CC8U

        Engage the clamp.

      2. Connect the connector.

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    INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

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    INSTALL ROOF HEADLINING ASSEMBLY


    1. Return the front section of the roof headlining assembly to the original position.

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    INSTALL VISOR HOLDER


    1. A01CFD6

      Engage the 2 claws.

    2. Push in the visor holder as shown in the illustration.

      Tip:

      Use the same procedure for the LH side and RH side.

  9. Click here

    INSTALL VISOR ASSEMBLY RH


    1. A01CDSW

      Install the visor assembly RH with 2 new visor arm set clips.

    2. A01CG6L

      Engage the 2 clips to install the visor assembly RH.

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    INSTALL VISOR BRACKET COVER RH


    1. A01CFY5

      Engage the 4 claws to install a new visor bracket cover RH.

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    INSTALL VISOR ASSEMBLY LH

    Tip:

    Use the same procedure for the RH side and LH side.

  12. Click here

    INSTALL VISOR BRACKET COVER LH

    Tip:

    Use the same procedure for the RH side and LH side.

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    INSTALL ASSIST GRIP SUB-ASSEMBLY

    Tip:

    Use the same procedure for the other rear assist grip.


    1. A01CAZJ

      Assemble the assist grip sub-assembly as shown in the illustration.

    2. A01CESI

      Install the assist grip sub-assembly.

  14. Click here

    INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)


    1. A01CGFME01

      Slide the inner rear view mirror assembly in the direction indicated by the arrow in the illustration to install it.

      Table 1. Text in Illustration
      *1 Lock Lever
      Note:

      Confirm that the lock lever is surely installed.

    2. Engage the 2 claws to install the inner mirror base cover.

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    INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)


    1. w/o Automatic High Beam System:


      1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

        1.5 N*m 15 kgf*cm 13 in.*lbf

      2. Connect the connector.

    2. w/ Automatic High Beam System:

      Note:

      • Do not touch the camera lens (built into the inner rear view mirror assembly) with a bare hand.

      • Do not allow anything to adhere to the camera lens (built into the inner rear view mirror assembly).

      • Do not apply strong impacts to the inner rear view mirror assembly.

      • Do not allow any liquid to get on the inner rear view mirror assembly.


      1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

        1.5 N*m 15 kgf*cm 13 in.*lbf

      2. Connect the connector.

  16. Click here

    INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. Engage the 2 claws.

    2. A01CDQ1

      Slide the inner rear view mirror stay holder cover and engage the 2 claws to install the cover as shown in the illustration.

  17. Click here

    INSTALL RAIN SENSOR (w/ Rain Sensor)


    1. A01CEIME03

      Connect the connector.

    2. Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming between them.

    3. Push in the stopper.

      Note:

      • Do not touch the sensor tape surface or the glass surface directly with your fingers.

      • Clean up dirt on the glass with a piece of cloth, etc.

      • After installing the rain sensor, there should be no air bubbles between the windshield glass and the rain sensor tape.

  18. Click here

    INSTALL RAIN SENSOR COVER (w/ Rain Sensor)


    1. A01CFUFE03

      Engage the 2 claws.

    2. Install the rain sensor cover as shown in the illustration.

  19. Click here

    INSTALL FRONT PILLAR GARNISH RH


    1. A01CEH1E02

      Remove the protective cover.

      Table 2. Text in Illustration
      *1 Protective Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly
    2. A01CBGGE01

      Engage the 6 guides and 2 clips to install the front pillar garnish RH.

  20. Click here

    INSTALL NO. 1 ASSIST GRIP (for RH Side)


    1. A01CEGL

      Install the No. 1 assist grip with the 2 bolts.

  21. Click here

    INSTALL ASSIST GRIP PLUG (for Front RH)


    1. A01CDIW

      Engage the 4 claws to install the 2 assist grip plugs.

  22. Click here

    INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    1. A01CDCYE02

      Align the alignment marks on the weatherstrip with the protruding portions on the body indicated by the arrows in the illustration, and install the front door opening trim weatherstrip RH.

      Table 3. Text in Illustration
      *1 Alignment Mark
      *a White
      Note:

      After installation, check that the corners fit correctly.

  23. Click here

    INSTALL FRONT PILLAR GARNISH LH


    1. A01CGBNE02

      Remove the protective cover.

      Table 4. Text in Illustration
      *1 Protective Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly
    2. A01CBXCE01

      Engage the 6 guides and 2 clips, then install the front pillar garnish LH.

  24. Click here

    INSTALL NO. 1 ASSIST GRIP

    Tip:

    Use the same procedure for the RH side and LH side.

  25. Click here

    INSTALL ASSIST GRIP PLUG (for Front LH)

    Tip:

    Use the same procedure for the RH side and LH side.

  26. Click here

    INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    1. A01CBXAE02

      Align the alignment marks on the weatherstrip with the protruding portions on the body indicated by the arrows in the illustration, and install the front door opening trim weatherstrip LH.

      Table 5. Text in Illustration
      *1 Alignment Mark
      *a Yellow Green
      Note:

      After installation, check that the corners fit correctly.

  27. Click here

    INSTALL ROOF DRIP SIDE FINISH MOULDING LH


    1. A01CB8Z

      Engage the 10 claws to install the roof drip side finish moulding.

  28. Click here

    INSTALL ROOF DRIP SIDE FINISH MOULDING RH

    Tip:

    Use the same procedure for the RH side and LH side.

  29. Click here

    INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01CEWQ

      Engage the 15 claws and 2 guides to install the cowl top ventilator louver sub-assembly as shown in the illustration.

    2. A01CFAO

      Install the 2 clips.

  30. Click here

    INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the front wiper arm and blade assembly RH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    4. A01CG9BE01

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      24 N*m 245 kgf*cm 18 ft.*lbf
  31. Click here

    INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. When reusing the front wiper arm and blade assembly LH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    3. A01CAPLE01

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      24 N*m 245 kgf*cm 18 ft.*lbf

    4. Operate the front wipers while spraying washer fluid onto the windshield. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  32. Click here

    INSTALL WINDSHIELD WIPER ARM COVER


    1. A01CEUC

      Engage the 2 claws to install the 2 windshield wiper arm covers.