FRONT EVAPORATOR TEMPERATURE SENSOR INSTALLATION


  1. INSTALL NO. 1 COOLER THERMISTOR


    1. A01CG39E01

      Install the No. 1 cooler thermistor as shown in the illustration.

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.822 in.
      C 50 mm 1.96 in.

      Note


      • Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.

      • When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).

      • After inserting the thermistor, do not apply excessive force to the wire.

      • Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A01CEAM

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    3. A01CFB5

      Install the No. 1 cooler evaporator sub-assembly.

    4. Engage the clamp.

    5. A01CBQT

      Engage the 5 claws.

    6. Install the plate cover with the 6 screws.

    7. Connect the connector.

  3. INSTALL COOLER EXPANSION VALVE


    1. A01CE9V

      Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

  4. INSTALL BLOWER ASSEMBLY


    1. A01CELX

      Engage the 2 claws.

    2. Install the blower assembly with the 2 screws.

    3. A01CDHO

      Engage each clamp.

    4. Connect the connector.

  5. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY


    1. A01CCHJ

      Engage the 2 claws to install the No. 4 air duct sub-assembly.

  6. INSTALL DEFROSTER NOZZLE ASSEMBLY


    1. A01CBMC

      Engage the 4 claws to install the defroster nozzle assembly as shown in the illustration.

  7. INSTALL QUICK HEATER ASSEMBLY (for Cold Area)


    1. A01CD71

      Engage the 2 claws to install the 2 quick heater connectors.

    2. A01CD4T

      Install the quick heater assembly with the 2 screws as shown in the illustration.

    3. Install the 2 quick heater connectors and the bracket with the 2 screws.

    4. Engage each clamp.

  8. INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY


    1. A01CEIW

      Engage the 3 claws to install the No. 5 air duct sub-assembly as shown in the illustration.

  9. INSTALL AIR CONDITIONING UNIT

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