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REAR AIR CONDITIONING UNIT REASSEMBLY

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  1. Click here

    INSTALL NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. A01CBTI

      Engage the claw to install the No. 2 air conditioning harness assembly.

    2. Engage the clamp to the rear cooling unit.

      Tip:

      If the No. 2 air conditioning harness assembly is damaged during removal, replace it with a new one.

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    INSTALL REAR EVAPORATOR SUB-ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.

      Compressor oil
      ND-OIL 8 or equivalent
    2. A01CGHF

      Install the 2 O-rings on the rear evaporator sub-assembly.

      Note:

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    3. A01CDH2

      Install the rear evaporator sub-assembly as shown in the illustration.

    4. A01CDKG

      Install the 12 screws.

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    INSTALL REAR COOLING UNIT EXPANSION VALVE


    1. A01CF6E

      Using a 4 mm hexagon wrench, install the rear cooling unit expansion valve with the 2 hexagon bolts.

      3.5 N*m 36 kgf*cm 31 in.*lbf
    2. A01CBEV

      Install the grommet.

    3. A01CCIA

      Engage the 3 claws to install the plate.

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    INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01CCQ8

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A01CDLY

      Engage the claw and install the heater radiator unit clamp.

    3. Install the screw.

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    INSTALL HEATER CLAMP


    1. A01CB6G

      Install the heater clamp with the screw.

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    INSTALL HEATER WATER INLET HOSE C


    1. A01CEXD

      Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet hose C.

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    INSTALL HEATER WATER OUTLET HOSE C


    1. A01CDAX

      Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet hose C.

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    INSTALL HEATER WATER INLET PIPE C


    1. A01CDS6

      Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet pipe C.

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    INSTALL HEATER WATER OUTLET PIPE C


    1. A01CAXH

      Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet pipe C.

    2. Install the clamp with the screw.

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    INSTALL NO. 2 HEATER COVER


    1. A01CEOI

      Install the No. 2 heater cover with the 2 screws.

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    INSTALL COOLER REFRIGERANT LIQUID PIPE E


    1. Sufficiently apply compressor oil to a new O-ring and the fitting surfaces of the cooler refrigerant liquid pipe E.

      Compressor oil
      ND-OIL 8 or equivalent
    2. A01CF04

      Install the O-ring on the cooler refrigerant liquid pipe E.

      Note:

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    3. A01CDEE

      Install the cooler refrigerant liquid pipe E.

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    INSTALL COOLER REFRIGERANT SUCTION PIPE C


    1. Sufficiently apply compressor oil to a new O-ring and the fitting surfaces of the cooler refrigerant suction pipe C.

      Compressor oil
      ND-OIL 8 or equivalent
    2. A01CEOH

      Install the O-ring on the cooler refrigerant suction pipe C.

      Note:

      Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects.

    3. A01CFS2

      Install the cooler refrigerant suction pipe C.

    4. Move the hook connector in the direction indicated by the arrow in the illustration.

    5. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      9.8 N*m 100 kgf*cm 87 in.*lbf
    6. A01CC3R

      Engage the piping clamp.

    7. A01CF15

      Install a new No. 1 cooler packing.

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    INSTALL NO. 1 HEATER COVER


    1. A01CDU6

      Install the No. 1 heater cover with the 3 screws.

    2. A01CCVB

      Install a new No. 2 cooler packing.

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    INSTALL DRAIN COOLER HOSE


    1. A01CFTAE01

      Using the reference point, install the drain cooler hose.

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    INSTALL BLOWER MOTOR CONTROLLER


    1. A01CBFA

      Install the blower motor controller with the 2 screws.

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    INSTALL REAR BLOWER MOTOR SUB-ASSEMBLY


    1. A01CEMZ

      Install the rear blower motor sub-assembly with the 3 screws.

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    INSTALL HEATER BRACKET


    1. A01CBSK

      Install the heater bracket with the 2 screws.

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    INSTALL REAR AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01CBIRE01

      Using the reference points, install the rear air outlet control servo motor sub-assembly with the 2 screws.

    2. Connect the connector.

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    INSTALL REAR AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01CBB3E01

      Using the reference points, install the rear air mix control servo motor sub-assembly with the 2 screws.

    2. Connect the connector.

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    INSTALL REAR SIDE NO. 3 AIR DUCT


    1. A01CFO8

      Install the rear side No. 3 air duct with the 2 screws.