REAR AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE REAR SIDE NO. 3 AIR DUCT


    1. A01CFO8

      Remove the 2 screws and the rear side No. 3 air duct.

  2. REMOVE REAR AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01CFYI

      Disconnect the connector.

    2. Remove the 2 screws and rear air mix control servo motor sub-assembly.

  3. REMOVE REAR AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A01CAXS

      Disconnect the connector.

    2. Remove the 2 screws and rear air outlet control servo motor sub-assembly.

  4. REMOVE HEATER BRACKET


    1. A01CBSK

      Remove the 2 screws and the heater bracket.

  5. REMOVE REAR BLOWER MOTOR SUB-ASSEMBLY


    1. A01CEMZ

      Remove the 3 screws and the rear blower motor sub-assembly.

  6. REMOVE BLOWER MOTOR CONTROLLER


    1. A01CBFA

      Remove the 2 screws and the blower motor controller.

  7. REMOVE DRAIN COOLER HOSE


    1. A01CFVB

      Remove the drain cooler hose.

  8. REMOVE NO. 1 HEATER COVER


    1. A01CCVB

      Remove the No. 2 cooler packing.

    2. A01CDU6

      Remove the 3 screws and the No. 1 heater cover.

  9. REMOVE COOLER REFRIGERANT SUCTION PIPE C


    1. A01CF15

      Remove the No. 1 cooler packing.

    2. A01CBQI

      Disengage the piping clamp.

    3. A01CBLG

      Remove the bolt and slide the hook connector.

    4. Remove the cooler refrigerant suction pipe C.

    5. A01CEOH

      Remove the O-ring from the cooler refrigerant suction pipe C.

  10. REMOVE COOLER REFRIGERANT LIQUID PIPE E


    1. A01CDEE

      Remove the cooler refrigerant liquid pipe E.

    2. A01CF04

      Remove the O-ring from the cooler refrigerant liquid pipe E.

  11. REMOVE NO. 2 HEATER COVER


    1. A01CEOI

      Remove the 2 screws and the No. 2 heater cover.

  12. REMOVE HEATER WATER OUTLET PIPE C


    1. A01CAXH

      Remove the screw and the clamp.

    2. Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet pipe C.

  13. REMOVE HEATER WATER INLET PIPE C


    1. A01CDS6

      Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water inlet pipe C.

  14. REMOVE HEATER WATER OUTLET HOSE C


    1. A01CDAX

      Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose C.

  15. REMOVE HEATER WATER INLET HOSE C


    1. A01CEXD

      Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water inlet hose C.

  16. REMOVE HEATER CLAMP


    1. A01CB6G

      Remove the screw and the heater clamp.

  17. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01CFLK

      Remove the screw.

    2. Disengage the claw and remove the heater radiator unit clamp.

    3. A01CAYS

      Remove the heater radiator unit sub-assembly from the rear cooling unit as shown in the illustration.

  18. REMOVE REAR COOLING UNIT EXPANSION VALVE


    1. A01CCIA

      Disengage the 3 claws and remove the plate.

    2. A01CBEV

      Remove the grommet.

    3. A01CF6E

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and rear cooling unit expansion valve.

  19. REMOVE REAR EVAPORATOR SUB-ASSEMBLY


    1. A01CDKG

      Remove the 12 screws.

    2. A01CATA

      Remove the rear evaporator sub-assembly as shown in the illustration.

    3. A01CGHF

      Remove the 2 O-rings from the rear evaporator sub-assembly.

  20. REMOVE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY


    1. A01CBTI

      Disengage the clamp.

    2. Disengage the claw and the No. 2 air conditioning harness assembly.

      Tech Tips

      If the No. 2 air conditioning harness assembly is damaged during removal, replace it with a new one.