ENGINE HOOD COURTESY SWITCH INSTALLATION

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INSTALL ENGINE HOOD COURTESY SWITCH (HOOD LOCK ASSEMBLY)
1. Apply MP grease to the sliding areas of the lock.
2. Connect the hood lock control cable.
3. Install the engine room courtesy switch (hood lock assembly) with the 3 bolts.
  
  7.5 N*m 77 kgf*cm 66 in.*lbf
4. Connect each connector.
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INSTALL RADIATOR COVER SUB-ASSEMBLY
1. Install the radiator cover sub-assembly with the 4 clips.

INSPECT HOOD SUB-ASSEMBLY

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Check that the clearance measurements of areas A through H are within each standard range.

Table 1. Text in Illustration
*A	for ALPHARD	*B	for VELLFIRE

Standard Clearance

Area	Measurement	Area	Measurement
A	5.9 to 9.9 mm (0.232 to 0.390 in.)	E	2.2 to 6.2 mm (0.0866 to 0.244 in.)
B	3.4 to 7.4 mm (0.134 to 0.291 in.)	F	2.3 to 6.3 mm (0.0906 to 0.248 in.)
C	2.3 to 5.3 mm (0.0906 to 0.209 in.)	G	2.3 to 5.3 mm (0.0906 to 0.209 in.)
D	-1.4 to 1.6 mm (-0.0551 to 0.0630 in.)	H	-1.4 to 1.6 mm (-0.0551 to 0.0630 in.)

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ADJUST HOOD SUB-ASSEMBLY
1. Horizontally and vertically adjust the hood.
  1. Loosen the 4 hinge bolts of the hood.
  2. Adjust the clearance between the hood and front fender by moving the hood.
  3. Tighten the 4 hinge bolts after the adjustment.
    
    12 N*m 122 kgf*cm 9 ft.*lbf
2. Adjust the height of the front end of the hood using the cushion rubbers.
  1. Adjust the cushion rubbers so that the heights of the hood and fender are aligned.
    
    Tip:
    Raise or lower the front end of the hood by turning the cushion rubbers.
3. Adjust the hood lock.
  1. Loosen the 3 bolts.
  2. Tighten the bolts after the adjustment.
    
    7.5 N*m 77 kgf*cm 66 in.*lbf
  3. Check that the striker can engage with the hood lock smoothly.