GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A01CDMX

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01CAQD

      Remove the terminal insulator from the generator coil.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01CDA1

      Remove the 2 screws and brush holder from the generator coil.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A01CC6C

      Remove the 4 bolts.

    2. A01CFY2

      Remove the bolt and cord clip.

    3. A01CDUPE03
      Text in Illustration
      *1 Hold
      *2 Turn

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  5. REMOVE GENERATOR CLUTCH PULLEY


    1. A01CFHA

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

    2. Mount the generator drive end frame in a vise tightly.

    3. A01CG6YE03
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A01CBD9E02
      Text in Illustration
      *1 Rotor Shaft
      *2 SST (A)

      Place the rotor shaft end into SST (A).

    5. A01CEVSE02
      Text in Illustration
      *1 Clutch Pulley
      *2 SST (A)
      *3 SST (B)

      Fit SST (B) to the clutch pulley.

    6. A01CEYEE02
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    7. Remove the generator assembly from SST.

    8. Remove the clutch pulley from the rotor shaft.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01CD6OE01

      Remove the generator washer.

    2. A01CBY7

      Remove the generator rotor assembly.