GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A01CCZO

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01CBHS

      Remove the terminal insulator from the generator coil.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01CBGX

      Remove the 2 screws and brush holder from the generator coil.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A01CBG1

      Remove the 4 bolts.

    2. A01CF5KE01

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  5. REMOVE GENERATOR CLUTCH PULLEY


    1. A01CB29

      Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

    2. A01CG6YE02

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    3. A01CG9PE01

      Place the rotor shaft end into SST (A).

    4. A01CCNOE01

      Fit SST (B) to the clutch pulley.

    5. A01CC1KE01

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame secure in the vise tightly.

      • Hold the SST (A) tightly during the operation.

    6. Remove the generator assembly from SST.

    7. Remove the clutch pulley from the rotor shaft.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01CD6OE01

      Remove the generator washer.

    2. A01CFVAE01

      Remove the generator rotor assembly.