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STEERING COLUMN ASSEMBLY REASSEMBLY

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    INSTALL POWER STEERING MOTOR ASSEMBLY

    Note:

    • Do not drop the power steering motor assembly, strike it with tools or subject it to impacts.

    • If the power steering motor assembly is subjected to an impact, replace it with a new one.

    • Do not pull the wire harness of the power steering motor assembly.

    • Do not allow any moisture to come into contact with the power steering motor assembly.

    • Do not loosen any bolts not mentioned in the procedure.


    1. Install a new electric power steering motor shaft damper to the electric power steering column sub-assembly.

    2. Install a new electric power steering motor shaft spacer to the electric power steering column sub-assembly.

    3. Temporarily install the power steering motor assembly to the electric power steering column sub-assembly with the 2 bolts.

      Note:

      When temporarily installing the 2 bolts to the power steering motor assembly, do not tighten them all the way down.

    4. A01CB4DE02

      Secure the steering column assembly in a vice using aluminum plates and a piece of cloth.

      Table 1. Text in Illustration
      *1 Wooden Block
      Note:

      • Do not overtighten the vice, as the steering column assembly may become deformed.

      • Secure the power steering motor assembly so that it is directly upright.

      • Support the steering column assembly with a wooden block or similar item to ensure that it does not fall.

    5. A01CDM9E01

      Using SST, turn the steering main shaft once 180 degrees to the left and then 180 degrees to the right at a speed of 60 rpm, and repeat 2 to 3 times to adjust the axis centering of the power steering motor assembly.

      09616-00011

    6. Tighten the 2 bolts.

      19 N*m 189 kgf*cm 14 ft.*lbf
    7. A01CFMOE01

      Measure the turning torque of the steering main shaft using SST.

      09616-00011
      Turning torque
      0.8 to 1.2 N*m 9 to 12 kgf*cm 8 to 10 in.*lbf
      Note:

      Ensure that there is no abnormal resistance during rotation.

      If the torque is not as specified, readjust the axis centering of the power steering motor assembly.

    8. Remove the steering column assembly from the vice.

    9. Engage the claw to install the torque sensor harness connector.

    10. A01CAIVE01

      Install new clamp and tape to the wire harness as shown in the illustration.

      Table 2. Text in Illustration
      *A for RHD
      *B for LHD
      *1 Clamp
      *2 Tape
      *a 270 to 290 mm
      *b 245 to 265 mm
      *c 65 to 105 mm
      *d 270 to 290 mm
      *e 245 to 265 mm
      *f 65 to 105 mm
      Note:

      Wrap the tape more than 2 times.

    11. A01CDG5E01

      Tape the wire harness to the power steering motor assembly as shown in the illustration.

      Table 3. Text in Illustration
      *A for RHD
      *B for LHD
      Note:

      • Wrap the tape around the area marked as "A" in the illustration more than 2 times.

      • As heat from the power steering motor assembly may generate smoke, use heat resistant tape (resistant to 100°C (212°F) or more).

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    INSTALL STEERING LOCK ACTUATOR ASSEMBLY


    1. Secure the steering column assembly in a vise.

      Note:

      Do not overtighten the vise.

    2. A01CFVL

      Temporarily install the steering lock actuator assembly to the steering column assembly with a new tapered-head bolt.

    3. Tighten the tapered-head bolt until the bolt head breaks off.

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    INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01CDDEE01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

    2. A01CF3S

      Install the No. 2 steering intermediate shaft assembly to the steering column assembly with the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf