PARKING BRAKE ASSEMBLY REASSEMBLY

Tech Tips


  • Use the same procedure for the LH side and RH side.

  • The following procedure is for the LH side.


  1. INSTALL PARKING BRAKE SHOE GUIDE PLATE


    1. Apply adhesive to the thread of the parking brake shoe guide plate set bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A01CDUE

      Install the parking brake shoe guide plate with the parking brake shoe guide plate set bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  2. APPLY HIGH TEMPERATURE GREASE


    1. A01CEIC

      Apply high temperature grease to the contact surface of the shoes and backing plate as shown in the illustration.

  3. INSTALL PARKING BRAKE SHOE LEVER


    1. Apply high temperature grease to the hole of the parking brake shoe lever.

    2. Using needle-nose pliers, temporarily install the parking brake lever to the shoe with a new parking brake shoe C-washer.

    3. A01CC30

      Using a feeler gauge, measure the clearance between the parking brake shoe lever and C-washer.

      Standard clearance
      Less than 0.35 mm (0.0138 in.)

      If the clearance is not as specified, select an appropriate shim and install it between the pin of the parking brake shoe and parking brake shoe lever.

      Standard Shim Thickness
      Part No. Shim Thickness
      90564-09184 0.3 mm (0.0118 in.)
      90564-09185 0.6 mm (0.0236 in.)
      90564-09186 0.9 mm (0.0354 in.)
    4. A01CFN6

      Using pliers, install the parking brake shoe C-washer.

    5. Make sure that the parking brake shoe lever moves smoothly.

  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A01CBBQ

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever.

    2. A01CCHE

      Install the No. 2 parking brake shoe assembly with the No. 2 parking brake shoe hold down spring pin, No. 2 parking brake shoe hold down spring cup, No. 2 parking brake shoe hold down spring and No. 1 parking brake shoe hold down spring cup.

  5. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A01CE22

      Install the No. 1 parking brake shoe assembly with the No. 1 parking brake shoe hold down spring pin, No. 2 parking brake shoe hold down spring cup, parking brake shoe hold down spring and No. 1 parking brake shoe hold down spring cup.

  6. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A01CFP5

      Apply high temperature grease to the parking brake shoe adjusting bolt.

    2. A01CD98E02

      Install the No. 2 parking brake shoe return tension spring between the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

    3. Install the parking brake shoe adjusting screw set between the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING


    1. Install the parking brake shoe strut compression spring to the parking brake shoe strut.

  8. INSTALL PARKING BRAKE SHOE STRUT


    1. A01CELO

      Install the parking brake shoe strut between the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

  9. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A01CFIC

      Using needle-nose pliers, install the 2 No. 1 parking brake shoe return tension springs.

      Note

      Install the tension spring (front side) first, and then install the tension spring (rear side).

  10. INSPECT PARKING BRAKE INSTALLATION


    1. Inspect that each part is installed properly.

      A01CGCBE01

      Note

      There should be no oil or grease adhering to the friction surface of the shoe lining and disc.

  11. INSTALL REAR DISC


    1. A01CCF7E01

      Align the matchmarks and install the disc.

      Note

      When replacing the disc with a new one, select the installation position where the disc has the minimum runout.

  12. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

  13. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. A01CDH9

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      88 N*m  { 900 kgf*cm, 65 ft.*lbf }

  14. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  15. ADJUST PARKING BRAKE

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