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PARKING BRAKE ASSEMBLY DISASSEMBLY

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Tip:

  • Use the same procedure for the LH side and RH side.

  • The procedure listed below is for the LH side.

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  1. Click here

    REMOVE REAR WHEEL

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    SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY


    1. A01CDH9

      Remove the 2 bolts and separate rear disc brake caliper assembly from the backing plate.

      Note:

      • Do not disconnect the rear flexible hose from the rear disc brake caliper assembly.

      • Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging down by the rear flexible hose.

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    REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug from the rear disc.

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    REMOVE REAR DISC


    1. A01CCF7E01

      Put matchmarks on the rear disc and axle hub.

    2. Release the parking brake.

    3. A01CG9U

      Turn the shoe adjuster to contract it until the disc turns freely, and then remove the rear disc.

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    REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A01CFIC

      Using needle-nose pliers, remove the 2 parking brake shoe return tension springs.

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    REMOVE PARKING BRAKE SHOE STRUT


    1. A01CELO

      Remove the parking brake shoe strut from the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.

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    REMOVE PARKING BRAKE SHOE STRUT COMPRESSION SPRING


    1. Remove the parking brake shoe strut compression spring from the parking brake shoe strut.

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    REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A01CAOKE02

      Remove the parking brake shoe adjusting screw set.

    2. Remove the No. 2 parking brake shoe return tension spring.

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    REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A01CBFS

      Disengage the claw of the No. 2 parking brake shoe hold down spring cup, and slide the No. 1 parking brake shoe assembly.

    2. Remove the No. 1 parking brake shoe hold down spring cup, parking brake shoe hold down spring, No. 2 parking brake shoe hold down spring cup and No. 1 parking brake shoe hold down spring pin.

      Note:

      Make sure to put identification tags on both parking brake shoe hold down spring and the No. 2 parking brake shoe hold down spring as the spring loads are different.

    3. Remove the No. 1 parking brake shoe assembly.

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    REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A01CEUU

      Disengage the claw of the No. 2 parking brake shoe hold down spring cup, and slide the No. 2 parking brake shoe assembly.

    2. Remove the No. 1 parking brake shoe hold down spring cup, No. 2 parking brake shoe hold down spring, No. 2 parking brake shoe hold down spring cup and No. 2 parking brake shoe hold down spring pin.

      Note:

      Make sure to put identification tags on both parking brake shoe hold down spring and the No. 2 parking brake shoe hold down spring as the spring loads are different.

    3. A01CBBQ

      Using needle-nose pliers, separate the No. 3 parking brake cable assembly from the parking brake shoe lever as shown in the illustration, and remove the No. 2 parking brake shoe assembly.

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    REMOVE PARKING BRAKE SHOE LEVER


    1. A01CEZZ

      Using a screwdriver, remove the parking brake shoe C-washer.

    2. Remove the shim and parking brake shoe lever.

      Tip:

      The shim is installed only when a clearance adjustment between the parking brake lever and C-washer is necessary. Therefore, some models may have no shim.

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    REMOVE PARKING BRAKE SHOE GUIDE PLATE


    1. A01CDUE

      Remove the parking brake shoe guide plate set bolt and parking brake shoe guide plate.