FRONT BRAKE INSTALLATION


  1. INSTALL FRONT DISC


    1. A01CEYHE01

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When installing a new disc, select the installation position where the front disc has minimal runout.

  2. INSTALL NO. 1 FRONT DISC BRAKE PAD SUPPORT PLATE


    1. Install the No. 1 front disc brake pad support plate to the front disc brake cylinder mounting.

      A01CEP6E01

      Note


      • Each plate has a different shape. When replacing the No. 1 front disc brake pad support plate with a new one, confirm whether the part number is correct, and be sure to install the plate in the correct position and direction.

      • When reusing the No. 1 front disc brake pad support plate, check the identification mark put on at removal, and be sure to install the plate in the correct position and direction.

  3. INSTALL NO. 2 FRONT DISC BRAKE PAD SUPPORT PLATE


    1. Install the No. 2 front disc brake pad support plate to the front disc brake cylinder mounting.

      Note


      • Each plate has a different shape. When replacing the No. 2 front disc brake pad support plate with a new one, confirm whether the part number is correct, and be sure to install the plate in the correct position and direction.

      • When reusing the No. 2 front disc brake pad support plate, check the identification mark put on at removal, and be sure to install the plate in the correct position and direction.

  4. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING


    1. A01CBLY

      Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

  5. INSTALL FRONT DISC BRAKE BUSH DUST BOOT


    1. A01CFXNE01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bush dust boots as shown in the illustration.

    2. A01CCS1

      Install the 2 front disc brake bush dust boots to the front disc brake cylinder mounting.

  6. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. A01CDDLE01

      Apply a light layer of lithium soap base glycol grease to the contact surfaces of a new front disc brake cylinder slide bush and the No. 2 front disc brake cylinder slide pin.

    2. Install the front disc brake cylinder slide bush to the No. 2 front disc brake cylinder slide pin.

  7. INSTALL NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01CCK1E01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the No. 2 front disc brake cylinder slide pin as shown in the illustration.

    2. A01CDX7

      Install the No. 2 front disc brake cylinder slide pin to the front disc brake cylinder mounting.

    3. Push the No. 2 front disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  8. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A01CG0WE01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the front disc brake cylinder slide pin as shown in the illustration.

    2. A01CFQS

      Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting.

    3. Push the front disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  9. INSTALL FRONT ANTI SQUEAL SHIM


    1. A01CEXGE01

      Apply disc brake grease to both sides of each No. 1 front anti squeal shim.

    2. Install the 2 No. 1 front anti squeal shim and 2 No. 2 front anti squeal shim to each front disc brake pad.

      A01CEQDE01

      Tech Tips

      The RH and LH pads are symmetrical.

    3. Install the No. 1 pad wear indicator plate to the front disc brake pad.

      Note


      • When replacing worn pads, the front anti squeal shims must be replaced together with the pads.

      • Install the pad wear indicator plate and shims in the correct position and direction.

      • Apply disc brake grease to the area that contacts the front anti squeal shims.

      • Disc brake grease can seep out slightly from the area where the front anti squeal shim is installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

  10. INSTALL FRONT DISC BRAKE PAD


    1. A01CEND

      Install the 2 front disc brake pads to the front disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the front disc brake pads or the front disc.

  11. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A01CE0W

      Install the front disc brake cylinder assembly to the front disc brake mounting with the 2 bolts.

      Torque:
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

  12. CONNECT FRONT FLEXIBLE HOSE


    1. A01CB8D

      Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  13. BLEED BRAKE LINE

    Tech Tips

    Refer to the instructions for bleed brake line Click here.

  14. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }