BRAKE MASTER CYLINDER REMOVAL

Note

Release the vacuum from the brake booster by depressing the brake pedal several times. Then, remove the brake master cylinder from the brake booster.


  1. DRAIN BRAKE FLUID

  2. REMOVE WINDSHIELD WIPER ARM COVER


    1. A01CBB7E01

      Using a screwdriver, disengage the 2 claws and remove the 2 windshield wiper arm covers.

      Tech Tips

      Tape the screwdriver tip before use.

  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A01CEJI

      Remove the nut and the front wiper arm and blade assembly RH.

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01CB95

      Remove the nut and the front wiper arm and blade assembly LH.

  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01CFAO

      Remove the 2 clips.

    2. A01CBJT

      Disengage the 15 claws and 2 guides, and remove the cowl top ventilator louver sub-assembly as shown in the illustration.

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01CAUN

      Disconnect the connector.

    2. A01CDAS

      Remove the 3 bolts and the windshield wiper motor and link assembly as shown in the illustration.

  7. REMOVE BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET


    1. A01CBAK

      Remove the 2 nuts and separate the brake master cylinder reservoir with bracket from the outer cowl top panel.

  8. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. A01CD1O

      Disconnect the clamp from the reservoir bracket.

    2. A01CECSE02
      Text in Illustration
      *1 Reservoir Hose
      *2 Nut
      *3 Brake Master Cylinder Reservoir Assembly
      *4 Warning Switch Connector
      *5 Reservoir Bracket
      A01CFEA Bolt

      Disconnect the warning switch connector from the brake master cylinder reservoir assembly.

    3. Remove the clip and disconnect the reservoir hose from the brake master cylinder reservoir assembly.

    4. Remove the bolt, nut and brake master cylinder reservoir assembly from the reservoir bracket.

  9. REMOVE OUTER COWL TOP PANEL


    1. A01CED5

      Apply protective tape as shown in the illustration.

      Text in Illustration
      A01CC81 Protective Tape
    2. A01CCFB

      Disconnect the 2 clamps from the outer cowl top panel.

    3. Remove the 8 bolts.

    4. A01CDT7

      Remove the outer cowl top panel as shown in the illustration.

  10. REMOVE V-BANK COVER SUB-ASSEMBLY (for 2GR-FE LHD)


    1. A01CCP4

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the cover. Continue to raise the cover to disengage the clip on the rear of the cover and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE LHD)


    1. A01CBVZE01

      Separate the mass air flow meter connector and 2 wire harness clamps.

    2. Separate the purge line hose.

    3. A01CAN5

      Separate the ventilation hose.

    4. Loosen the hose clamp and separate the air cleaner hose from the throttle body.

    5. A01CB66

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE (for 2AZ-FE LHD)


    1. A01CEOK

      Disconnect the No. 1 vacuum switching valve connector and wire harness clamp.

    2. Disconnect the fuel vapor feed hose from the No. 1 vacuum switching valve assembly.

    3. A01CCLR

      Disconnect the purge line hose from the No. 1 vacuum switching valve assembly and air cleaner hose.

    4. A01CFO3

      Disconnect the ventilation hose.

    5. A01CD15

      Disconnect the mass air flow meter connector.

    6. Disconnect the 2 wire harness clamps.

    7. A01CBRKE01
      Text in Illustration
      *1 No. 1 Air Cleaner Hose Clamp

      Lock the No. 1 air cleaner hose clamp as shown in the illustration, and disconnect the No. 1 air cleaner hose from the throttle body.

    8. A01CDPJ

      Disconnect the 2 clamps and remove the air cleaner cap with hose.

  13. REMOVE AIR CLEANER CASE (for 2GR-FE LHD)


    1. Remove the air cleaner filter element.

    2. A01CFWV

      Disconnect the wire clamp.

    3. Remove the 3 bolts and air cleaner case.

  14. REMOVE AIR CLEANER CASE (for 2AZ-FE LHD)


    1. Remove the air cleaner filter element.

    2. A01CD2Y

      Disconnect the wire clamp.

    3. Remove the 3 bolts and air cleaner case.

  15. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. Depress the brake pedal several times until no vacuum is left in the brake booster.

    2. Separate the wire harness from the body.

    3. A01CGI4E01

      Disconnect the reservoir hose from the bracket.

    4. A01CBED

      Using a union nut wrench (12 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

    5. Remove the 2 nuts, brake master cylinder sub-assembly from the brake booster assembly.

      A01CDNLE01
      Text in Illustration
      *A for LHD *B for RHD
      *1 O-ring *2 Piston

      Note


      • Do not try to pull out the piston. Do not hold the brake master cylinder sub-assembly by the piston because the piston is easy to separate from the brake master cylinder sub-assembly. If the piston is separated from the brake master cylinder sub-assembly, replace the brake master cylinder sub-assembly with a new one because the master cylinder may not function properly.

      • Do not damage the piston of the brake master cylinder sub-assembly by applying force to the piston or by holding the piston in a vise.

      • Do not tilt the piston end of the brake master cylinder sub-assembly downward.

      • Do not allow any foreign matter to adhere to the piston of the brake master cylinder sub-assembly. If any foreign matter adheres to the piston, remove it using a piece of cloth and apply lithium soap base glycol grease to the contact surface of the piston.

      • Do not use any grease other than that specified.

    6. Remove the O-ring from the brake master cylinder sub-assembly.

    7. Move the clamp and disconnect the reservoir hose from the brake master cylinder sub-assembly.