REAR BRAKE REASSEMBLY


  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the rear disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A01CFRVE01

      Apply lithium soap base glycol grease to a new piston seal.

    2. Install the piston seal to the rear disc brake cylinder assembly.

      Note

      Securely install the piston seal to the groove of the rear disc brake cylinder assembly.

  4. INSTALL CYLINDER BOOT


    1. A01CB6WE01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot as shown in the illustration.

    2. A01CB5OE01

      Using SST and a hammer, install a new cylinder boot to the rear disc brake cylinder assembly.

      SST
      09950-60010   ( 09951-00550 )
      09950-70010   ( 09951-07150 )

      Note


      • Do not damage the cylinder boot.

      • Securely install the cylinder boot to the groove of the rear disc brake cylinder assembly.

  5. INSTALL REAR DISC BRAKE PISTON


    1. A01CEUZE01

      Apply a light layer of lithium soap base glycol grease to the entire circumference of the rear disc brake piston as shown in the illustration.

    2. A01CFHC

      Pull out the inside of cylinder boot as shown in the illustration.

      Note

      Do not damage the piston or cylinder boot.

    3. A01CAS7

      Insert the rear disc brake piston into the cylinder boot.

      Note

      Do not damage the piston or cylinder boot.

    4. A01CBAU

      Install the rear disc brake piston to the rear disc brake cylinder assembly.

      Note


      • Do not force the rear disc brake piston when installing it to the rear disc brake cylinder assembly.

      • Securely install the cylinder boot to the groove of the rear disc brake piston.