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FRONT LOWER SUSPENSION ARM (for 2GR-FE) INSTALLATION

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Tip:

  • Use the same procedure for the LH side and RH side.

  • The following procedure listed is for the LH side.

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  1. Click here

    INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. A01CDT9

      Temporarily install the front lower suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and the nut.

    2. Position the front suspension crossmember sub-assembly on a level surface.

    3. A01CCDME03

      Using a vernier caliper, measure height *1 and *2.

      Note:

      Position the crossmember with the front suspension member braces LH and RH mounted.

    4. Check that height *2 is lower than *1 by 10 mm.

    5. Position the front lower suspension arm so that height *3 is the same as *1.

    6. Tighten the bolt A.

      233 N*m 2376 kgf*cm 172 ft.*lbf
  2. Click here

    INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A01CGH4

      Raise the front suspension crossmember sub-assembly with a transmission jack.

    2. A01CFKS

      Temporarily install the front suspension crossmember sub-assembly with 2 bolts.

    3. A01CEHP

      Temporarily install the front suspension crossmember sub-assembly to the rear engine mounting insulator with the 2 bolts and 2 nuts.

    4. A01CCJNE01

      Temporarily install the front suspension member brace sub-assemblies LH and RH with 2 bolts A and the 4 bolts B.

    5. A01CBTUE03

      Alternately insert SST into the positioning holes on the front suspension crossmember RH and LH while tightening the bolts on the LH and RH sides to specified torque using several steps.

      09670-00010
      Bolt (A)
      137 N*m 1397 kgf*cm 101 ft.*lbf
      Bolt (B)
      93 N*m 948 kgf*cm 69 ft.*lbf
    6. A01CEHP

      Fully tighten the 2 bolts and 2 nuts.

      95 N*m 969 kgf*cm 70 ft.*lbf
  3. Click here

    CONNECT FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. A01CB56

      Connect the front lower suspension arm sub-assembly LH to the ball joint with the bolt and 2 nuts.

      93 N*m 948 kgf*cm 69 ft.*lbf
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    CONNECT FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  5. Click here

    CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A01CFWO

      Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

      49 N*m 500 kgf*cm 36 ft.*lbf
      Note:

      Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  6. Click here

    CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

  7. Click here

    CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01CAW8E01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

    2. A01CGGA

      Connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft assembly, and install the bolt.

      35 N*m 360 kgf*cm 26 ft.*lbf
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    INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A01CEG5

      Install the column hole cover silencer sheet with the 2 clips.

  9. Click here

    CONNECT FRONT STABILIZER LINK ASSEMBLY LH


    1. A01CATB

      Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

      74 N*m 755 kgf*cm 55 ft.*lbf
      Note:

      If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

  10. Click here

    CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tip:

    Perform the same procedure as for the LH side.

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    INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH


    1. A01CFMT

      Install the front suspension member reinforcement LH with the 4 bolts.

      96 N*m 979 kgf*cm 71 ft.*lbf
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    INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tip:

    Perform the same procedure as for the LH side.

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    INSTALL REAR ENGINE UNDER COVER LH


    1. A01CBEO

      Install the rear engine under cover LH with the 5 clips.

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    INSTALL REAR ENGINE UNDER COVER RH

    Tip:

    Perform the same procedure as for the LH side.

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    INSTALL ENGINE UNDER COVER

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    INSTALL NO. 1 ENGINE UNDER COVER

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    INSTALL NO. 2 ENGINE UNDER COVER (for Front Side)


    1. A01CD4CE01

      Install the No. 2 engine under cover with the 5 clips.

  18. Click here

    INSTALL NO. 2 ENGINE UNDER COVER (for Rear Side)


    1. A01CGBSE01

      Install the No. 2 engine under cover with the 4 clips.

  19. Click here

    INSTALL FRONT WHEELS

    103 N*m 1050 kgf*cm 76 ft.*lbf
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    STABILIZE SUSPENSION


    1. Lower the vehicle and bounce it up and down several times to stabilize the front suspension. Raise the vehicle.

  21. Click here

    FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    1. A01CBH0

      Fully tighten the bolt.

      214 N*m 2182 kgf*cm 158 ft.*lbf
      Note:

      When tightening the bolt, keep the nut from rotating.

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    INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Tip:

    Inspect and adjust front wheel alignment (Click here).