FRONT DRIVE SHAFT ASSEMBLY REASSEMBLY


  1. INSTALL FRONT DRIVE SHAFT BEARING (for RH Side)


    1. A01CAOHE01

      Using SST and a press, install a new front drive shaft bearing to the drive shaft bearing case sub-assembly.

      SST
      09950-60020   ( 09951-00710 )
      09950-70010   ( 09951-07100 )

  2. INSTALL DRIVE SHAFT BEARING CASE SUB-ASSEMBLY (for RH Side)


    1. Hold the drive shaft bearing case sub-assembly in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01CD7A

      Using a screwdriver, install a new bearing case snap ring to the drive shaft bearing case sub-assembly as shown in the illustration.

    3. A01CDGZE01

      Using SST and a press, install the drive shaft bearing case sub-assembly to the front drive inboard joint assembly RH as shown in the illustration.

      SST
      09527-10011
      09710-04081
    4. A01CET4

      Using a snap ring expander, install a new snap ring as shown in the illustration.

  3. INSTALL FRONT DRIVE SHAFT DUST COVER (for RH Side)


    1. A01CF6UE01

      Using SST and a press, install a new front drive shaft dust cover as shown in the illustration.

      SST
      09527-10011
      09726-40010
      Standard fitting depth
      1 mm (0.0394 in.)

      Note


      • Install the front drive shaft dust cover in the correct direction.

      • Do not press the front drive shaft dust cover in excessively.

  4. INSTALL FRONT DRIVE SHAFT DUST COVER RH


    1. A01CC8HE03

      Using SST and a press, install a new front drive shaft dust cover RH as shown in the illustration.

      SST
      09527-10011
      Dimension (A)
      2AZ-FE 2GR-FE
      91.0 to 92.0 mm (3.59 to 3.62 in.) 110.0 to 111.0 mm (4.34 to 4.37 in.)

      Note


      • The front drive shaft dust cover RH should be completely installed.

      • Do not damage the front drive shaft dust cover RH.

  5. INSTALL FRONT DRIVE SHAFT DUST COVER LH


    1. A01CGE3E01

      Using SST and a press, install a new front drive shaft dust cover LH into the front drive inboard joint assembly LH until it is flush with the end.

      SST
      09527-10011

      Note


      • Install the front drive shaft dust cover LH in the correct direction.

      • Do not damage the front drive shaft dust cover LH.

  6. INSTALL OUTBOARD JOINT BOOT (for LH Side)


    1. A01CD23E03

      Wrap the splines of the front axle outboard joint shaft assembly LH with protective tape to prevent the boot from being damaged.

    2. A01CEOOE02

      Install new parts onto the front axle outboard joint shaft assembly LH in the following order:


      1. No. 2 front axle outboard joint boot clamp LH (A)

      2. Outboard joint boot (B)

      3. Front axle outboard joint boot clamp LH (C)

    3. A01CE4BE01

      Pack the joint portion of the front axle outboard joint shaft assembly LH and outboard joint boot with grease.

      Standard Grease Capacity
      2AZ-FE 2GR-FE
      for Type A 166 to 181 g (5.86 to 6.38 oz.) 205 to 215 g (7.24 to 7.58 oz.)
      for Type B 171 to 181 g (6.04 to 6.38 oz.)

    4. Install the outboard joint boot onto the front axle outboard joint shaft assembly LH groove.

      Note


      • Do not allow grease to adhere to the boot clamp track of the outboard joint boot.

      • Keep the inside of the outboard joint boot free of foreign matter.

  7. INSTALL OUTBOARD JOINT BOOT (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  8. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

    CAUTION:

    Wear protective gloves. Sharp areas on the parts may injure your hands.


    1. A01CFDT

      Install the No. 2 front axle outboard joint boot clamp LH onto the outboard joint boot and temporarily fold back the lever.

      Note


      • Set the lever into the guide groove correctly and install the clamp as far into the inside of the vehicle as possible.

      • Check the band and the lever for any deformation before folding back the lever.

    2. A01CC43E02

      Lean your weight on your hand and roll the outboard joint forward while pressing the outboard joint against the work surface. Roll the outboard joint and fold the lever until a click sound can be heard.

      Note


      • Do not damage the deflector.

      • Make sure that the outboard joint is in direct contact with the work surface.

    3. A01CDN8

      Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

      Note


      • Do not use too much force when tapping with the plastic hammer.

      • Do not damage the outboard joint boot.

  9. INSTALL NO. 2 FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  10. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP LH

    CAUTION:

    Wear protective gloves. Sharp areas on the parts may injure your hands.


    1. A01CF8X

      Install the front axle outboard joint boot clamp LH onto the outboard joint boot and temporarily fold back the lever.

      Note


      • Set the lever into the guide groove correctly.

      • Check the band and the lever for any deformation before folding back the lever.

    2. A01CDT3E06

      Using water pump pliers, pinch the front axle outboard joint boot clamp LH to temporarily secure it.

    3. A01CF1C

      Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.

      Note


      • Do not use too much force when tapping with the plastic hammer.

      • Do not damage the outboard joint boot.

  11. INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  12. INSTALL FRONT DRIVE SHAFT DAMPER LH


    1. A01CAQ2E01

      Temporarily install the front drive shaft damper LH and 2 new front drive shaft damper clamps LH to the front axle outboard joint shaft assembly LH as shown in the illustration.

      Dimension (A)
      for 2AZ-FE
      199 to 203 mm (7.84 to 7.99 in.)
      for 2RG-FE
      212.5 to 216.5 mm (8.37 to 8.52 in.)

  13. INSTALL FRONT DRIVE SHAFT DAMPER CLAMP LH


    1. Hold the front axle outboard joint shaft assembly LH in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    2. A01CD3KE01

      Using needle-nose pliers, engage the 2 claws to install the 2 front drive shaft damper clamps LH as shown in the illustration.

  14. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY LH


    1. A01CAMBE01

      Install new parts onto the front axle outboard joint shaft assembly LH in the following order:


      1. Front axle inboard joint boot clamp LH (A)

      2. Inboard joint boot (B)

      3. No. 2 front axle inboard joint boot clamp LH (C)

    2. Hold the front axle outboard joint shaft assembly LH in a vise between aluminum plates.

      Note

      Do not overtighten the vise.

    3. Remove the protective tape.

    4. A01CDAME02

      Align the matchmarks and install the tripod to the front axle outboard joint shaft assembly LH as shown in the illustration.

      Note

      Face the serrated side of the tripod outward and install it to the outboard joint end.

    5. Using a brass bar and a hammer, install the tripod to the front axle outboard joint shaft assembly LH.

      Note


      • Do not tap the rollers.

      • Keep the tripod free of foreign matter.

    6. A01CE76

      Using a snap ring expander, install a new shaft snap ring to the front axle outboard joint shaft assembly LH.

    7. Pack the front drive inboard joint assembly LH and inboard joint boot with grease.

      Standard grease capacity
      175 to 185 g (6.18 to 6.52 oz.)
    8. A01CG48E01

      Align the matchmarks and install the front drive inboard joint assembly LH to the front axle outboard joint shaft assembly LH.

  15. INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL INBOARD JOINT BOOT


    1. A01CGF2E01

      Install the inboard joint boot into the grooves of the front drive inboard joint assembly LH and front axle outboard joint shaft assembly LH.

      Dimension (A)
      Item LH Side RH Side
      2AZ-FE 580.2 to 590.2 mm (1.91 to 1.93 ft.) 897.0 to 907.0 mm (2.95 to 2.97 ft.)
      2GR-FE 572.6 to 582.6 mm (1.88 to 1.91 ft.) 909.4 to 919.4 mm (2.99 to 3.01 ft.)

      Note

      Keep the grooves free of grease.

  17. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. for One Touch Type:


      1. A01CC3SE06

        Install the front axle inboard joint boot clamp LH to the inboard joint boot.

      2. Using a screwdriver, install the front axle inboard joint boot clamp LH as shown in the illustration.

        Note

        Do not damage the inboard joint boot.

    2. for Claw Engagement Type:


      1. Set the front axle inboard joint boot clamp LH to the inboard joint boot.

      2. Using needle-nose pliers, engage the 2 claws to install the front axle inboard joint boot clamp LH as shown in the illustration.

        Note


        • Do not damage the inboard joint boot.

        • Do not deform the claw.

  18. INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  19. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP LH


    1. for One Touch Type:


      1. A01CCI5E02

        Install the No. 2 front axle inboard joint boot clamp LH to the inboard joint boot.

      2. Using a screwdriver, install the No. 2 front axle inboard joint boot clamp LH as shown in the illustration.

        Note

        Do not damage the inboard joint boot.

    2. for Claw Engagement Type:


      1. A01CBD4

        Set the No. 2 front axle inboard joint boot clamp LH to the inboard joint boot.

      2. Using needle-nose pliers, engage the 2 claws to install the No. 2 front axle inboard joint boot clamp LH as shown in the illustration.

        Note


        • Do not damage the inboard joint boot.

        • Do not deform the claw.

  20. INSTALL NO. 2 FRONT AXLE INBOARD JOINT BOOT CLAMP RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. INSPECT FRONT DRIVE SHAFT


    1. A01CG7VE02

      Check that there is no excessive play in the outboard joint.

    2. Check that the inboard joint slides smoothly in the thrust direction.

    3. Check that there is no excessive play in the radial directions of the inboard joint.

    4. A01CBDIE01

      Check the boots for damage.

      Note

      Keep the drive shaft assembly level during inspection.

      Tech Tips

      For dimension (A), refer to the following values.

      Dimension (A)
      Item LH Side RH Side
      2AZ-FE 580.2 to 590.2 mm (1.91 to 1.93 ft.) 897.0 to 907.0 mm (2.95 to 2.97 ft.)
      2GR-FE 572.6 to 582.6 mm (1.88 to 1.91 ft.) 909.4 to 919.4 mm (2.99 to 3.01 ft.)