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DIFFERENTIAL CASE REASSEMBLY

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  1. Click here

    INSTALL DIFFERENTIAL SIDE GEAR


    1. A01CCW6

      Coat the 2 front differential side gears, 2 side gear thrust washers, 2 front differential pinions and 2 pinion thrust washers with ATF and install them to the differential case.

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    INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    1. A01CAWU

      Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.

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    INSPECT DIFFERENTIAL SIDE GEAR BACKLASH


    1. A01CF0G

      Hold the differential case in a vise between aluminum plates.

      Note:

      Do not overtighten the vise.

    2. Place a dial indicator at a right angle to one of the side gear teeth.

    3. Hold the pinion gear in the differential case and measure the backlash of the side gear.

      Standard backlash
      0 to 0.15 mm (0 to 0.00591 in.)
      Table 1. Thrust Washer Thickness
      Thickness Thickness
      1.50 mm (0.0591 in.) 1.75 mm (0.0689 in.)
      1.55 mm (0.0610 in.) 1.80 mm (0.0709 in.)
      1.60 mm (0.0630 in.) 1.85 mm (0.0728 in.)
      1.65 mm (0.0650 in.) 1.90 mm (0.0748 in.)
      1.70 mm (0.0669 in.) -

      If the backlash is not within the standard range, select another side gear thrust washer.

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    INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01CCXH

      Using a pin punch (3 mm) and hammer, install the pinion shaft straight pin.

      Note:

      Align the holes, and install the pinion shaft straight pin.

    2. A01CD4G

      Using a chisel and hammer, stake the differential case.

      Note:

      Stake the differential case after adjusting the backlash.

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    INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01CFTFE01

      Using SST and a press, install a new front differential case rear tapered roller bearing to the differential case.

      09726-36010
      09950-70010 09951-07100
      Note:

      Do not damage the bearing cage during bearing inner race installation.

    2. A01CEXJE01

      Using SST and a hammer, install a new front differential case rear tapered roller bearing outer race to the transaxle case.

      09950-60020 09951-00890
      09950-70010 09951-07150
      Note:

      Ensure that there is no clearance between the bearing and transaxle case.

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    INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01CE9KE01

      Using SST and a press, install a new front differential case front tapered roller bearing to the differential case.

      09710-30012 09710-04081
      09950-60010 09951-00480
      09950-70010 09951-07100
      Note:

      Do not damage the bearing cage during bearing inner race installation.

    2. Install the shim to the transaxle housing.

    3. A01CEIAE01

      Using SST and a hammer, install a new front differential case front tapered roller bearing outer race to the transaxle housing.

      09950-60020 09951-00890
      09950-70010 09951-07150
      Note:

      Ensure that there is no clearance between the bearing and transaxle housing.

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    ADJUST DIFFERENTIAL SIDE BEARING PRELOAD


    1. A01CGEG

      Install the differential assembly to the transaxle case.

    2. Clean the contact surfaces of the transaxle case and transaxle housing.

    3. A01CBCUE01

      Install the transaxle housing to the transaxle case with the 20 bolts.

      Bolt A
      31 N*m 316 kgf*cm 23 ft.*lbf
      Bolt B
      23 N*m 234 kgf*cm 17 ft.*lbf
    4. A01CE3BE01

      Using SST, turn the differential assembly right and left 2 or 3 times to settle the bearing.

      09564-33010

    5. Using SST and a torque wrench, measure the turning torque of the differential side bearing while rotating SST at 10 rpm.

      09564-33010
      Turning torque
      1.1 to 1.9 N*m (11 to 19 kgf*cm, 10 to 17 in.*lbf)

      If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.

      Table 2. Shim Thickness: mm (in.)
      Thickness Thickness Thickness Thickness
      2.000 (0.0787) 2.225 (0.0876) 2.450 (0.0965) 2.675 (0.105)
      2.025 (0.0797) 2.250 (0.0886) 2.475 (0.0974) 2.700 (0.106)
      2.050 (0.0807) 2.275 (0.0896) 2.500 (0.0984) 2.725 (0.107)
      2.075 (0.0817) 2.300 (0.0906) 2.525 (0.0994) 2.750 (0.108)
      2.100 (0.0827) 2.325 (0.0915) 2.550 (0.100) 2.775 (0.109)
      2.125 (0.0837) 2.350 (0.0925) 2.575 (0.101) 2.800 (0.110)
      2.150 (0.0846) 2.375 (0.0935) 2.600 (0.102) 2.825 (0.111)
      2.175 (0.0856) 2.400 (0.0945) 2.625 (0.103) 2.850 (0.112)
      2.200 (0.0866) 2.425 (0.0955) 2.650 (0.104) 2.875 (0.113)
    6. A01CBCUE04

      Remove the 20 bolts and the transaxle housing from the transaxle case.

    7. A01CGEG

      Remove the differential assembly from the transaxle case.

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    INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A01CFDWE10

      Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

      Note:

      Do not heat the ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the front differential case.

    3. A01CE4PE02

      Align the matchmarks, and install the front differential ring gear case quickly.

      Note:

      Do not install the bolts while the ring gear is hot.

    4. A01CGB4

      Install and tighten the 12 bolts.

      120 N*m 1223 kgf*cm 88 ft.*lbf
      Note:

      Tighten the bolts a little at a time in a diagonal sequence.

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    INSTALL TRANSAXLE CASE OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A01CDSDE01

      Using SST and a hammer, install the oil seal.

      09316-10010
      09950-70010 09951-07100
      Oil seal driven in depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)
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    INSTALL FRONT TRANSAXLE CASE OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A01CFH8E01

      Using SST and a hammer, install the oil seal.

      09308-14010
      Oil seal driven in depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)