DIFFERENTIAL CASE REASSEMBLY


  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. A01CCAQE01

      Coat the 2 front differential side gears, 2 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF, and install them to the differential case.

  2. INSTALL NO. 1 FRONT DIFFERENTIAL PINION SHAFT


    1. A01CBGAE01

      Coat the No. 1 front differential pinion shaft with ATF, and install it to the differential case.

  3. INSPECT FRONT DIFFERENTIAL SIDE GEAR BACKLASH


    1. A01CDYNE01

      Using a dial indicator, measure the backlash of the side gear.

      Standard backlash
      0.05 to 0.20 mm (0.0020 to 0.0070 in.)
      Standard Thrust Washer Thickness
      Thickness Thickness
      1.0 mm (0.0394 in.) 1.2 mm (0.0472 in.)
      1.1 mm (0.0433 in.) 1.3 mm (0.0512 in.)

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    1. A01CB6QE01

      Using a pin punch (5 mm) and hammer, tap in the pinion shaft straight pin.

    2. A01CE5TE01

      Using a chisel and hammer, stake the differential case.

  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A01CFRPE01

      Using SST and a press, press in a new front differential case rear tapered roller bearing to the differential case.

      SST
      09710-30012   ( 09710-04081 )
      09950-60010   ( 09951-00430, 09951-00580, 09952-06010 )
      09950-70010   ( 09951-07100 )
    2. A01CDUME02

      Using SST and a hammer, tap in the shim and a new front differential case tapered roller bearing rear outer race to the transaxle case.

      SST
      09950-60020   ( 09951-00790 )
      09950-70010   ( 09951-07100 )

  6. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A01CB09E01

      Using SST and a press, press in a new front differential case front tapered roller bearing to the differential case.

      SST
      09710-30012   ( 09710-04081 )
      09950-60010   ( 09951-00430, 09951-00580, 09952-06010 )
      09950-70010   ( 09951-07100 )
    2. A01CF29E01

      Using SST and a hammer, tap in a new front differential case tapered roller bearing front outer race to the transaxle housing.

      SST
      09950-60020   ( 09951-00750 )
      09950-70010   ( 09951-07100 )

  7. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A01CFDW

      Using ATF and heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

    2. Clean the contact surface of the differential case.

    3. A01CCE8E06
      Text in Illustration
      *a Matchmark

      Align the matchmarks, and install the differential case quickly.

    4. A01CG3OE02

      Install the 10 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  8. INSPECT TAPERED ROLLER BEARING PRELOAD


    1. A01CDC3E01

      Install the differential assembly to the transaxle case.

    2. Install the transaxle housing to the transaxle case.

    3. A01CB4IE01

      Install the 18 bolts.

      Torque:
      Bolt A
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt B
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt C
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt D
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt E
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt length
      Bolt A
      72 mm (2.835 in.)
      Bolt B, D, E
      50 mm (1.969 in.)
      Bolt C
      42 mm (1.654 in.)
    4. A01CCFEE02

      Using SST, turn the differential.

      SST
      09564-32011
    5. A01CCFEE02

      Using SST and torque wrench, measure the preload of the differential.

      SST
      09564-32011
      Torque:
      Standard turning torque at 60 rpm
      0.20 to 0.69 N*m  { 2.0 to 7.0 kgf*cm, 1.8 to 6.1 in.*lbf, for new }
      0.10 to 0.35 N*m  { 1.0 to 3.6 kgf*cm, 0.9 to 3.1 in.*lbf, for used }
      Standard Adjusting Shim Thickness
      Mark Thickness
      0 1.90 mm (0.074 in.)
      1 1.95 mm (0.077 in.)
      2 2.00 mm (0.079 in.)
      3 2.05 mm (0.081 in.)
      4 2.10 mm (0.083 in.)
      5 2.15 mm (0.085 in.)
      6 2.20 mm (0.087 in.)
      7 2.25 mm (0.089 in.)
      8 2.30 mm (0.091 in.)
      9 2.35 mm (0.093 in.)
      A 2.40 mm (0.094 in.)
      B 2.45 mm (0.096 in.)
      C 2.50 mm (0.098 in.)
      D 2.55 mm (0.100 in.)
      E 2.60 mm (0.102 in.)
      F 2.65 mm (0.104 in.)
      G 2.70 mm (0.106 in.)
      H 2.75 mm (0.108 in.)
      J 2.80 mm (0.110 in.)
    6. A01CB4IE02

      Remove the 18 bolts.

    7. Using a plastic-faced hammer, remove the transaxle housing.

    8. A01CDC3E01

      Remove the differential.

  9. INSTALL TRANSAXLE HOUSING OIL SEAL


    1. A01CC2WE01

      Using SST and a hammer, install a new transaxle housing oil seal.

      SST
      09316-60011   ( 09316-00011 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with MP grease.

  10. INSTALL DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL


    1. A01CGETE01

      Using SST and a hammer, install a new differential side bearing retainer oil seal.

      SST
      09649-17010
      09950-70010   ( 09951-07150 )
      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note

      Do not damage the oil seal lip.

    2. Coat the lip of the oil seal with MP grease.