AUTOMATIC TRANSAXLE ASSEMBLY INSTALLATION


  1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

    Click here

  2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY


    1. A01CD3Z

      Engage the splines of the input shaft and turbine runner.

    2. A01CC47

      Engage the splines of stator shaft and the stator while turning the torque converter clutch assembly.

      Tech Tips

      If the stator shaft splines are difficult to engage with the stator splines, move the torque converter clutch assembly back approximately 10 mm and engage the splines while rotating the torque converter clutch assembly.

    3. A01CBGK

      Turn the torque converter clutch assembly to engage the key of the oil pump drive gear into the slot on the torque converter clutch assembly.

    4. A01CGC6E01

      Using a vernier caliper and a straightedge, measure dimension "A" between the transaxle contact surface of the engine *1 and the torque converter clutch assembly contact surface of the drive plate *2. (#)

    5. A01CCFDE01

      Using a vernier caliper and a straightedge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" which was measured in step (#).

      Standard
      A + 1.0 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the transaxle is installed to the engine with the torque converter clutch assembly not sufficiently inserted, the torque converter clutch assembly may be damaged.

  3. INSTALL TRANSMISSION CONTROL CABLE SUPPORT


    1. A01CG3PE01
      Text in Illustration
      *1 transmission control cable support
      *2 wire harness clamp bracket

      Install the transmission control cable support and wire harness clamp bracket with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET


    1. Install the No. 1 transmission control cable bracket with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  5. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


    1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.

    2. Install the transmission oil filler tube sub-assembly with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Install the ATF dipstick to the transmission oil filler tube sub-assembly.

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY


    1. A01CE2VE01
      Text in Illustration
      *1 Knock Pin
      *2 Torque Converter Centerpiece
      *3 Crankshaft

      Confirm that 2 knock pins are on the transaxle contact surface of the engine cylinder block before transaxle installation.

    2. Apply clutch spline grease to the round of the crankshaft surface (A) with the torque converter centerpiece.

      Clutch spline grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum spread
      About 1 g (0.0353 oz)
    3. A01CF20E01

      Install the automatic transaxle to the engine with the 5 upper side mounting bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf, for bolt A }
      46 N*m  { 469 kgf*cm, 34 ft.*lbf, for bolt B }

    4. Install the 4 lower side mounting bolts.

      Torque:
      44 N*m  { 448 kgf*cm, 32 ft.*lbf }

  7. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. A01CCOPE05

      Using SST, hold the crankshaft pulley.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A01CBLRE13
      Text in Illustration
      *1 Adhesive

      Apply a few drops of adhesive to 2 or 3 threads of the 6 drive plate and torque converter clutch setting bolt tips.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

    3. Tighten the 6 drive plate and torque converter clutch setting bolts.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Note

      Install the black colored bolt first, and then the 5 silver colored bolts.

  8. INSTALL FLYWHEEL HOUSING UNDER COVER


    1. Install the flywheel housing under cover.

  9. INSTALL ENGINE MOUNTING BRACKET LH


    1. Install the engine mounting bracket LH with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  10. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  11. INSTALL REAR ENGINE MOUNTING BRACKET


    1. Install the rear engine mounting bracket with the 3 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  12. CONNECT OIL COOLER HOSE


    1. Connect the 2 oil cooler hoses to the automatic transaxle.

  13. CONNECT WIRE HARNESS


    1. Connect the wire harness clamps.

    2. Connect the speed sensor connectors.

    3. Connect the transaxle wire connector.

    4. Connect the park/neutral position switch connector.

  14. INSTALL STARTER ASSEMBLY (for 1.6 kW Type)


    1. A01CBGO

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    2. Connect the starter connector.

    3. Connect the clamp.

    4. Install the terminal nut, and cover the nut with the cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

    Click here

  16. ADD AUTOMATIC TRANSAXLE FLUID

    Fluid type
    Toyota Genuine ATF WS

  17. INSPECT AUTOMATIC TRANSAXLE FLUID

    Click here

  18. PERFORM RESET MEMORY


    1. Perform Reset Memory (AT initialization) when replacing the automatic transaxle assembly Click here.