AUTOMATIC TRANSAXLE UNIT REASSEMBLY


  1. BEARING POSITION

    A01CCSVE01
    Standard bearing position
    Mark Front Race Diameter Inside / Outside Thrust Bearing Diameter Inside / Outside Rear Race Diameter Inside / Outside
    A - 53.0 mm (2.087 in.) / 78.2 mm (3.079 in.) 52.1 mm (2.051 in.) / 75.5 mm (2.972 in.)
    B - 37.73 mm (1.4854 in.) / 58.0 mm (2.283 in.) 29.9 mm (1.177 in.) / 55.5 mm (2.185 in.)
    C - 33.85 mm (1.3327 in.) / 52.2 mm (2.055 in.) -
    D - 23.5 mm (0.925 in.) / 44.0 mm (1.732 in.) -
    E - 36.3 mm (1.492 in.) / 52.2 mm (2.055 in.) 34.5 mm (1.358 in.) / 48.5 mm (1.909 in.)
    F - 34.6 mm (1.362 in.) / 52.2 mm (2.055 in.) -
    G 40.3 mm (1.587 in.) / 58.0 mm (2.283 in.) 38.6 mm (1.520 in.) / 60.0 mm (2.362 in.) 38.6 mm (1.520 in.) / 58.0 mm (2.283 in.)
    H - 53.6 mm (2.110 in.) / 69.6 mm (2.740 in.) -
    I - 33.7 mm (1.327 in.) / 48.2 mm (1.898 in.) 30.3 mm (1.193 in.) / 46.0 mm (1.811 in.)
    J - 53.6 mm (2.110 in.) / 70.18 mm (2.763 in.) or 69.6 mm (2.740 in.) -

  2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE


    1. A01CGFOE01

      Install the differential gear lube apply tube and No. 2 transaxle apply tube clamp to the transaxle housing with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Note

      Make sure to insert the tube to the stopper.

  3. INSTALL COUNTER DRIVE GEAR HOLE SNAP RING


    1. A01CCVWE01

      Using a screwdriver, install the counter drive gear hole snap ring to the transaxle.

  4. INSTALL COUNTER DRIVE GEAR


    1. A01CECNE06
      Text in Illustration
      *a Front side
      *b Rear side

      Using SST and a press, press in the 2 counter drive gear bearing outer races to the transaxle.

      SST
      09950-60020   ( 09951-00890 )
      09950-70010   ( 09951-07150 )

      Note


      • Press-fit the bearing race until it contacts the snap ring.

      • Do not apply excessive pressure.

    2. A01CFG2E01

      Using SST and a press, install the counter drive gear bearing (front side) to the counter drive gear.

      SST
      09649-17010

      Note


      • Press-fit the bearing inner race until it contacts the counter drive gear.

      • Do not apply excessive pressure.

    3. A01CF01E01
      Text in Illustration
      *1 Counter Drive Gear Bearing (Rear Side)
      *2 Counter Drive Gear

      Using SST and a press, press in the counter drive gear and counter drive gear bearing (rear side) to the transaxle case.

      SST
      09223-15030
      09527-17011
      09950-60020   ( 09951-00750 )
      09950-70010   ( 09951-07150 )

      Note

      Do not apply excessive pressure.

  5. INSTALL 1ST AND REVERSE BRAKE PISTON


    1. A01CDCZE01

      Coat 2 new O-rings with ATF.

    2. Install the 2 O-rings to the 1st and reverse brake piston.

    3. A01CCLAE01

      Coat the 1st and reverse brake piston with ATF, and install it to the transaxle.

    4. A01CE5YE01

      Install the 1st and reverse brake return spring to the 1st and reverse brake piston.

    5. A01CF9JE01

      Using SST, a press and snap ring expander, press the 1st and reverse brake return spring and install the snap ring to the transaxle.

      SST
      09387-00070

      Note


      • Stop pressing when the spring seat is 1 to 2 mm (0.039 to 0.078 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  6. INSTALL FRONT PLANETARY RING GEAR


    1. A01CGJPE03

      Using a screwdriver, install the front planetary ring gear and brake hub snap ring to the 2nd brake hub.

  7. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. A01CEAPE01

      Install the front planetary gear assembly to the 2nd brake hub.

    2. A01CD13E13
      Text in Illustration
      *1 2nd Brake Hub with Front Planetary Gear
      *2 Transaxle Case
      *3 Counter Drive Gear

      Using SST and a press, press in the front planetary gear assembly and counter drive gear to the transaxle.

      SST
      09950-60010   ( 09951-00400 )
      09950-70010   ( 09951-07100 )

      Note

      Do not apply excessive pressure to it.

    3. A01CCOJE01

      Install a new lock washer as shown in the illustration.

    4. A01CF1RE01

      Using SST, install a new lock nut.

      SST
      09387-00030
      09387-00080
      Torque:
      280 N*m  { 2855 kgf*cm, 206 ft.*lbf }
    5. A01CCHOE01

      Using SST and a torque wrench, measure the turning torque of the bearing while rotating SST at 60 rpm. When the measured value is not within the specified value, gradually tighten the lock nut until it reaches the specified value.

      SST
      09387-00080
      Torque:
      Standard turning torque at 60 rpm
      0.5 to 1.0 N*m  { 5.1 to 10.0 kgf*cm, 4.4 to 8.7 in.*lbf, for new }
      0.3 to 0.5 N*m  { 3.1 to 5.1 kgf*cm, 2.7 to 4.4 in.*lbf, for used }
    6. A01CB1YE02

      Using a chisel and hammer, stake the lock washer.

  8. INSTALL INPUT SUN GEAR


    1. A01CAYFE08
      Text in Illustration
      *1 Thrust Bearing
      *2 Race

      Install the 2 thrust bearings, bearing race and input sun gear to the front planetary gear.

      Standard Bearing Race Diameter
      Item Inside Outside
      Bearing 34.6 mm (1.362 in.) 52.2 mm (2.055 in.)
      Race 40.3 mm (1.587 in.) 58.0 mm (2.283 in.)
      Bearing 38.6 mm (1.520 in.) 60.0 mm (2.362 in.)

  9. INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. A01CD0DE01

      Coat the No. 3 bearing race with ATF, and install it to the rear planetary gear assembly.

      Standard Bearing Race Diameter
      Item Inside Outside
      Race 38.6 mm (1.520 in.) 58.0 mm (2.283 in.)
    2. A01CFCAE01

      Install the thrust washer to the rear planetary gear assembly.

    3. A01CBSME01

      Install the rear planetary gear assembly to the front planetary ring gear.

    4. A01CDMFE02

      Using a screwdriver, install the snap ring to the 2nd brake hub.

  10. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC


    1. A01CF5BE01

      Install the 5 plates and 5 discs.

      Install in order
      P - D - P - D - P - D - P - D - P - D

      Tech Tips

      P = Plate

      D = Disc

    2. A01CCC1E01

      Using a vernier caliper, measure the distance between the disc surface and the contact surface of the 2nd brake hub and transaxle (Dimension A).

    3. Select an appropriate flange so that the piston stroke will meet the specified value.

      Pack clearance
      1.02 to 1.21 mm (0.0402 to 0.0476 in.)

      Tech Tips

      Piston stroke = Dimension A - Flange thickness

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      1 1.8 mm (0.0709 in.) 5 2.2 mm (0.0866 in.)
      2 1.9 mm (0.0748 in.) 6 2.3 mm (0.0905 in.)
      3 2.0 mm (0.0787 in.) 7 2.4 mm (0.0945 in.)
      4 2.1 mm (0.0827 in.) 8 2.5 mm (0.0984 in.)
    4. A01CB63E01

      Install the flange.

  11. INSTALL OUTER ONE-WAY CLUTCH SLEEVE


    1. A01CANJE01

      Install the outer one-way clutch sleeve to the 2nd brake hub.

      Note

      Check the positioning direction of the outer sleeve.

  12. INSTALL ONE-WAY CLUTCH ASSEMBLY


    1. A01CBNIE02

      Install the one-way clutch inner race to the one-way clutch assembly.

      Note

      Check the direction of the inner race.

    2. A01CBOME07
      Text in Illustration
      *a Groove
      *b Free

      Check the rotating direction of the one-way clutch assembly for the lock or free operation as shown in illustration.

    3. A01CESDE02

      Install the one-way clutch assembly and No. 2 thrust washer to the outer one-way clutch sleeve.

      Note

      Install the thrust bearing properly so that no colored race will be visible.

  13. INSTALL REAR PLANETARY SUN GEAR ASSEMBLY


    1. A01CGJDE01

      Coat the No. 1 thrust washer with petroleum jelly, and install it onto the rear planetary sun gear assembly.

    2. A01CBZN

      Coat the one-way clutch thrust bearing with petroleum jelly, and install it onto the rear planetary sun gear assembly.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)
    3. A01CE0K

      Coat the rear planetary sun gear thrust bearing with petroleum jelly, and install it onto the rear planetary sun gear assembly.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 33.8 mm (1.331 in.) 48.2 mm (1.898 in.)
    4. A01CFQGE01

      Install the rear planetary sun gear assembly to the transaxle.

  14. INSTALL 2ND BRAKE PISTON O-RING


    1. A01CE3HE01

      Coat 2 new O-rings with ATF and install them onto the 2nd brake piston.

  15. INSTALL 2ND BRAKE PISTON


    1. A01CB8SE01

      Press the 2nd brake piston into the 2nd brake cylinder by hand.

  16. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A01CAZZE01

      Install the 2nd brake piston return spring sub-assembly.

    2. A01CDIZE04

      Place SST on the 2nd brake piston return spring sub-assembly, and compress the 2nd brake piston return spring sub-assembly with a press.

      SST
      09387-00060

    3. Using a screwdriver, install the snap ring.

      Note

      Be sure that the end gap of the snap ring is not aligned with the piston return spring claw.

  17. INSTALL 2ND BRAKE PISTON ASSEMBLY


    1. A01CB4VE01

      Coat the 2nd brake piston assembly with ATF and install it to the transaxle.

    2. A01CCRGE03

      Using a screwdriver, install the snap ring to the transaxle.

  18. INSTALL 2ND BRAKE CLUTCH DISC


    1. A01CCE5E01

      Install the 3 discs, 3 plates and flange to the transaxle.

      Install in order
      P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. Temporarily install the snap ring.

    3. A01CFD4E01

      Using a vernier caliper, measure the distance between the disc surface and snap ring surface.

    4. Select an appropriate flange so that the piston stroke will meet the specified value.

      Standard pack clearance
      0.62 to 0.91 mm (0.0244 to 0.0358 in.)

      Tech Tips

      Piston stroke = Clearance - Flange thickness -Snap ring thickness 1.6 mm (0.063 in.)

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      1 3.0 mm (0.118 in.) 5 3.4 mm (0.134 in.)
      2 3.1 mm (0.122 in.) 6 3.5 mm (0.138 in.)
      3 3.2 mm (0.126 in.) 7 3.6 mm (0.142 in.)
      4 3.3 mm (0.130 in.) 8 -
    5. A01CGEDE02

      Temporarily remove the snap ring, attach the selected flange and restore the snap ring.

      Note

      Secure the snap ring so that its gap is visible through the groove of the transaxle case.

  19. INSTALL DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01CF6I

      Coat the direct clutch piston with ATF, and install it to the direct clutch drum.

      Note

      Be careful not to damage the lip seal of the direct clutch piston.

    2. A01CG5Z

      Install the direct clutch return spring sub-assembly to the direct clutch drum.

    3. A01CB4K

      Install the clutch balancer to the direct clutch drum.

      Note

      Be careful not to damage the lip seal of the direct clutch balancer.

    4. A01CF4OE02

      Place SST on the clutch balancer and compress the direct clutch return spring sub-assembly with a press.

      SST
      09387-00020

    5. Using a snap ring expander, install the snap ring to the direct clutch drum.

      Note


      • Make sure that the end gap of the snap ring is not aligned with the clutch balancer claw.

      • Stop pressing when the spring seat is 1 to 2 mm (0.039 to 0.078 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  20. INSTALL DIRECT MULTIPLE DISC CLUTCH DISC SNAP RING


    1. A01CF5VE01

      Install the 3 plates, 3 discs and flange.

      Install in order
      P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01CENY

      Using a screwdriver, install the direct multiple disc clutch disc snap ring.

      Tech Tips

      Tape the screwdriver before use.

    3. Check that the end gap of the direct multiple disc clutch disc snap ring is not aligned with any one of the cutouts.

  21. INSPECT PACK CLEARANCE OF DIRECT CLUTCH


    1. A01CATVE01

      Install the direct clutch and needle roller bearing on the transaxle rear cover.

    2. Using a dial indicator, measure the direct clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard pack clearance
      0.605 to 0.825 mm (0.02382 to 0.03248 in.)

      If the pack clearance is less than the minimum, parts may have been assembled incorrectly, so check and reassemble again.

      If the stroke is not as specified, select another flange.

      Tech Tips

      There are 6 flanges in different thickness.

      Standard Flange Thickness
      No. Thickness No. Thickness
      1 3.0 mm (0.118 in.) 4 3.3 mm (0.130 in.)
      2 3.1 mm (0.122 in.) 5 3.4 mm (0.134 in.)
      3 3.2 mm (0.126 in.) 6 3.5 mm (0.138 in.)

  22. INSPECT DIRECT MULTIPLE DISC CLUTCH DISC


    1. A01CB3BE01

      Check to see if the sliding surface of the flange, discs and plates are worn or burnt.

      If necessary, replace them.

      Tech Tips


      • If the lining of the disc is peeling off or discolored, or even if a part of the printed mark is defaced, replace all discs.

      • Before assembling new discs, soak them in ATF for at least 15 minutes.

  23. INSTALL DIRECT CLUTCH ASSEMBLY


    1. A01CFDLE01

      Install the bearing race to the direct clutch.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing race 30.3 mm (1.193 in.) 46.0 mm (1.811 in.)
    2. A01CC20E01

      Install the direct clutch assembly and thrust needle roller bearing to the transaxle.

      Note

      The disc in the direct clutch should completely align with the hub attached outside the rear planetary sun gear. Otherwise, the rear cover cannot be installed.

    3. A01CC76E01

      Clean the connector part of the transaxle case and rear cover.

    4. As shown in the illustration, place a straightedge on the direct clutch drum and measure the distance between the transaxle case and the straightedge using a vernier caliper (Dimension B).

    5. A01CCKKE04
      Text in Illustration
      *a Dimension (1)
      *b Dimension (2)

      Measure the 2 places of the rear cover shown in the illustration and calculate dimension C using the following formula.

      Tech Tips

      Dimension C = Dimension (1) - Dimension (2)

    6. Calculate the end play value using the following formula. Select a thrust bearing which satisfies the end play value and install it.

      End play
      0.198 to 0.936 mm (0.00800 to 0.03685 in.)

      Note

      Make sure that the colored race side is facing the direct clutch assembly.

      Tech Tips

      End play = Dimension C - Dimension B

      Standard Bearing Thickness and Diameter
      Thickness Inside Outside
      3.58 mm (0.1409 in.) 53.6 mm (2.110 in.) 69.6 mm (2.740 in.)
      3.88 mm (0.1528 in.) 53.6 mm (2.110 in.) 70.18 mm (2.763 in.)

  24. INSTALL NO. 1 GOVERNOR APPLY GASKET


    1. A01CDX2E01

      Install 2 new apply gaskets to the transaxle.

  25. INSTALL FRONT CLUTCH APPLY TUBE


    1. A01CD8RE01

      Install the No. 1 transaxle apply tube clamp to the front clutch apply tube.

      Note

      Make sure to install the clamp to the apply pipe before installing the apply pipe to the transaxle case. This prevents the apply pipe from being deformed or damaged.

  26. INSTALL BRAKE APPLY TUBE


    1. Install the No. 1 transaxle apply tube clamp to the brake apply tube.

      Note

      Make sure to install the clamp to the apply tube before installing the apply tube to the transaxle case. This prevents the apply tube from being deformed or damaged.

    2. A01CE7SE01

      Install the 2 apply tubes to the transaxle with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      Each pipe should be securely inserted until it reaches the stopper.

  27. INSTALL NO. 1 TRANSAXLE CASE PLUG


    1. A01CBAA

      Coat 2 new O-rings with ATF, and install them to the 2 No. 1 transaxle case plugs.

    2. Install the 2 No. 1 transaxle case plugs to the rear transaxle cover sub-assembly.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  28. INSTALL REAR TRANSAXLE COVER SUB-ASSEMBLY


    1. A01CE0JE05

      Using SST and a press, press in the needle roller bearing.

      SST
      09950-60010   ( 09951-00200, 09951-00230, 09952-06010 )
      Standard depth
      12.05 to 12.75 mm (0.4744 to 0.5020 in.)

      Note


      • Face the inscribed mark side of the bearing race up.

      • Repeat the press-fit until the specified value is obtained.

    2. Apply adhesive to the 2 screws.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or Equivalent
    3. A01CDO8E01

      Using a T30 ''TORX'' socket, install the rear transaxle cover plate with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A01CDVYE01

      Coat 2 new outer rear clutch oil seal rings with ATF, and install them to the rear transaxle cover sub-assembly.

    5. A01CAQZE06
      Text in Illustration
      *a Seal Packing

      Remove any packing material and be careful not to get oil on the contacting surfaces of the rear transaxle cover sub-assembly or the transaxle.

    6. Apply seal packing to the rear transaxle cover sub-assembly.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or Equivalent

    7. Coat the needle roller bearing with ATF.

    8. A01CE94E01

      Apply adhesive to the threads of the bolts labeled A.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or Equivalent

    9. Install the 11 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf, for bolt A }
      25 N*m  { 255 kgf*cm, 18 ft.*lbf, for other bolts }

  29. INSTALL UNDERDRIVE CLUTCH DRUM OIL SEAL RING


    1. A01CELGE04

      Install 2 new underdrive clutch drum oil seal rings to the transaxle.

  30. INSTALL UNDERDRIVE BRAKE PISTON


    1. A01CC5UE15
      Text in Illustration
      *1 Vinyl Tape

      Wind vinyl tape around SST 4.0 mm (0.157 in.) above from the bottom end until the thickness of the wound tape is about 5.0 mm (0.197 in.).

      SST
      09550-60010   ( 09951-00320 )

      Note

      Clean SST to remove deposited oil before winding the vinyl tape.

    2. A01CFHNE01

      Using SST and a press, press in the needle-roller bearing to the transaxle until the wound vinyl tape contacts the transaxle case.

      SST
      09550-60010   ( 09951-00320 )
      09950-70010   ( 09951-07100 )
    3. A01CDUZE02

      Coat 2 new O-rings with ATF, and install them to the underdrive brake piston.

    4. A01CFTLE01

      Install the underdrive brake piston to the transaxle.

  31. INSTALL UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A01CDL5E01

      Install the underdrive brake return spring to the underdrive brake piston.

    2. A01CCNEE01

      Using SST, a snap ring expander and press, press the return spring and install the snap ring to the transaxle.

      SST
      09387-00020

      Note

      Do not apply excessive pressure.

  32. INSTALL NO. 2 UNDERDRIVE CLUTCH DISC


    1. A01CEVFE01

      Install the flange, 3 discs and 3 plates to the transaxle.

      Install in order
      P - D - P - D - P - D - F

      Tech Tips

      D = Disc

      P = Plate

      F = Flange

    2. A01CAZIE01

      Using a screwdriver, temporarily install the snap ring.

    3. A01CB36E01

      Using a dial indicator, measure the underdrive brake piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard piston stroke
      1.81 to 2.20 mm (0.0713 to 0.0866 in.)

      Tech Tips

      Select an appropriate flange from the table below so that it will meet the specified value.

      Standard Flange Thickness
      Mark Thickness Mark Thickness
      1 3.0 mm (0.118 in.) 3 3.4 mm (0.134 in.)
      2 3.2 mm (0.126 in.) - -

    4. Temporarily remove the snap ring, attach the flange and restore the snap ring.

  33. INSTALL UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY


    1. A01CAKHE02

      Install the outer race retainer to the underdrive one-way clutch assembly.

    2. A01CES1E07
      Text in Illustration
      *a Free

      Install the underdrive clutch assembly to the underdrive one-way clutch assembly. Rotate the underdrive clutch to check the rotating direction for the lock or free operation.

    3. A01CGIGE01

      Install the underdrive one-way clutch assembly to the transaxle.

      Note

      Make sure that the mark on the one-way clutch outer race is visible.

    4. A01CAP5E02

      Using a screwdriver, install the snap ring to the transaxle.

  34. INSTALL UNDERDRIVE CLUTCH DRUM O-RING


    1. A01CFT6E01

      Coat a new O-ring with ATF and install it to the underdrive clutch drum.

  35. INSTALL UNDERDRIVE CLUTCH PISTON SET


    1. A01CDI8E01

      Coat the underdrive clutch piston with ATF, and install it to the underdrive clutch drum.

      Note

      Be careful not to damage the O-ring.

    2. A01CB2ME01

      Install the piston return spring and clutch balancer to the underdrive clutch drum.

      Note

      Be careful not to damage the lip seal of the clutch balancer.

    3. A01CB0RE02

      Place SST on the clutch balancer and compress the piston return spring with a press.

      SST
      09350-32014   ( 09351-32070 )

    4. Using a snap ring expander, install the snap ring to underdrive clutch drum.

      Note


      • Be sure the end gap of the snap ring is not aligned with the clutch balancer's claw.

      • Stop pressing when the spring seat is 1 to 2 mm (0.039 to 0.078 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  36. INSTALL NO. 1 UNDERDRIVE CLUTCH DISC SNAP RING


    1. A01CAUCE01

      Install the 3 plates, 3 discs and flange.

      Install in order
      P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01CBXNE01

      Using a screwdriver, install the snap ring.

    3. Check that the end gap of the snap ring is not aligned with one of the cutouts.

  37. INSPECT UNDERDRIVE PACK CLEARANCE


    1. Install the underdrive clutch to the transaxle case.

      Note

      Be careful not to damage the oil seal rings.

    2. A01CECLE01

      Install a dial indicator as shown in the illustration.

    3. A01CCRIE01

      Measure the underdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard pack clearance
      1.51 to 1.90 mm (0.0594 to 0.0748 in.)

      If the pack clearance is not as specified, inspect the discs, plates and flange.

      If the park clearance is not as specified, select another flange.

      Tech Tips

      There are 3 flanges in different thickness.

      Standard flange thickness
      No. Thickness No. Thickness
      A 3.0 mm (0.118 in.) C 3.4 mm (0.134 in.)
      B 3.2 mm (0.126 in.) - -

  38. INSTALL UNDERDRIVE CLUTCH ASSEMBLY


    1. A01CC97E02

      Coat the needle roller bearing and No. 3 thrust bearing underdrive race with petroleum jelly, and install them onto the underdrive clutch assembly.

      Standard Race Diameter
      Item Inside Outside
      Bearing 37.73 mm (1.4854 in.) 58.0 mm (2.283 in.)
      Race 29.9 mm (1.177 in.) 55.5 mm (2.185 in.)

    2. Install the underdrive clutch assembly to the transaxle.

  39. INSTALL UNDERDRIVE PLANETARY RING GEAR


    1. A01CCGHE05
      Text in Illustration
      *1 Snap Ring

      Install a new counter drive gear hole snap ring to a new underdrive angular ball bearing outer race.

    2. A01CCYA

      Using a piston ring compressor, squeeze the counter drive gear hole snap ring.

    3. A01CDXBE01

      Using SST and a press, press in the underdrive angular ball bearing outer race.

      SST
      09950-60020   ( 09951-00890 )
      09950-70010   ( 09951-07100 )
    4. A01CFMFE05
      Text in Illustration
      *1 Underdrive Planetary Ring Gear
      *2 Counter Driven Gear

      Install the underdrive planetary ring gear to the counter driven gear.

    5. A01CCJBE04
      Text in Illustration
      *1 Snap Ring

      Using snap ring pliers, install the underdrive planetary ring hole snap ring.

  40. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01CDFUE01

      Using SST and a press, press a new angular ball bearing inner race (rear side) into the underdrive planetary gear assembly.

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

    2. Install a new underdrive angular ball bearing (rear side) to the angular ball bearing inner race (rear side).

    3. A01CFP0

      Install the counter driven gear with planetary ring gear and a new underdrive angular ball bearing (front side) to the underdrive planetary gear assembly.

    4. A01CG9HE01

      Using SST and a press, press in a new angular ball bearing inner race (front side).

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

    5. A01CEFGE01

      Using SST and a press, press in the parking lock gear.

      SST
      09316-20011
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  41. INSTALL DIFFERENTIAL DRIVE PINION


    1. A01CDJCE05
      Text in Illustration
      *1 Differential Drive Pinion

      Using SST and a press, press in the differential drive pinion.

      SST
      09726-40010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  42. INSTALL CYLINDRICAL ROLLER BEARING INNER RACE


    1. A01CEKGE01

      Using SST and a press, press in the cylindrical roller bearing inner race.

      SST
      09515-21010
      09950-60010   ( 09951-00260 )
      09950-70010   ( 09951-07100 )

      Note

      Rotate the counter driven gear while pressing.

  43. INSTALL FRONT PLANETARY GEAR NUT


    1. A01CETTE04
      Text in Illustration
      *1 Underdrive Planetary Gear

      Clamp the underdrive planetary gear in a soft jaw vise.

      Note

      Be careful not to damage the differential drive pinion.

    2. Using a socket wrench, install a new front planetary gear nut.

      Torque:
      280 N*m  { 2855 kgf*cm, 206 ft.*lbf }
    3. A01CGI1E01

      Using SST and a torque wrench, measure the turning torque of underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

      SST
      09387-00050
      09495-65040
      Torque:
      Standard turning torque at 60 rpm
      0.23 to 5.01 N*m  { 2 to 51 kgf*cm, 2.0 to 44.3 in.*lbf }
    4. A01CBVO

      Using a pin punch and hammer, stake the front planetary gear nut.

      Note

      Make sure that there are no cracks on the nut.

  44. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    1. A01CC6YE02

      Install the parking lock pawl pin and torsion spring to the parking lock pawl.

    2. A01CERVE01

      Temporarily install the parking lock pawl, parking lock pawl shaft and tension spring to the transaxle case as shown in the illustration.

    3. A01CBLWE04

      Install the underdrive planetary gear assembly to the transaxle.

      Note

      Engage all the discs of the underdrive clutch and hub splines of the underdrive planetary gear assembly firmly and assemble them securely.

    4. A01CDX6E01

      Install the parking lock pawl shaft.

    5. A01CBXKE03

      Install the parking lock pawl shaft clamp with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    6. A01CC7LE02

      Using a straightedge and vernier caliper as shown in the illustration, measure the gap between the top of the differential drive pinion in the underdrive planetary gear and contact surface of the transaxle and housing (Dimension D).

      Note

      Note down the dimension D as it is necessary for the following process.

    7. A01CC4ZE07
      Text in Illustration
      *a Dimension (1)
      *b Dimension (2)

      As shown in the illustration, measure the 2 places of the transaxle housing. Calculate the dimension E using the formula.

      Note

      Note down the dimension E as it is necessary for the following process.

      Tech Tips

      Dimension E = Dimension (1) - Dimension (2)

  45. INSPECT MULTIPLE DISC CLUTCH HUB


    1. A01CGJAE01

      Using a caliper gauge, measure the inside diameter of the forward clutch hub bush.

      Standard inside diameter
      23.025 to 23.045 mm (0.9065 to 0.9073 in.)
      Maximum inside diameter
      23.09 mm (0.9091 in.)

      Note


      • When the diameter is over the maximum, replace the multiple disc clutch hub with a new one.

      • Check the contact surface of the bush in the direct clutch shaft. If there are any scratches or discoloration, replace the direct clutch sub-assembly with a new one.

      If the inside diameter is greater than the maximum, replace the forward clutch hub.

  46. INSTALL MULTIPLE DISC CLUTCH HUB


    1. A01CCHGE03

      Install the bearing race to the transaxle while checking its direction.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing race 34.5 mm (1.358 in.) 48.5 mm (1.909 in.)
    2. A01CE03E01

      Coat the thrust needle roller bearing with petroleum jelly, and install it onto the multiple disc clutch hub.

      Standard Thrust Bearing and Race Diameter
      Item Inside Outside
      Bearing 36.3 mm (1.429 in.) 52.25 mm (2.055 in.)
    3. A01CFZEE01

      Install the thrust bearing to the multiple clutch hub.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 23.5 mm (0.925 in.) 44.0 mm (1.732 in.)

    4. Install the multiple disc clutch hub to the transaxle.

  47. INSTALL INPUT SHAFT OIL SEAL RING


    1. A01CAZSE01

      Compress a new input shaft oil seal ring from both sides to reduce dimension A.

      Dimension A
      5.0 mm (0.197 in.)

    2. Coat the oil seal ring with ATF and install it to the input shaft.

  48. INSTALL FORWARD CLUTCH PISTON O-RING


    1. A01CBYL

      Coat 2 new O-rings with ATF, and install them to the forward clutch piston sub-assembly.

  49. INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY


    1. A01CBFT

      Install the forward clutch piston sub-assembly to the forward clutch drum.

  50. INSTALL FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A01CDQD

      Place the forward clutch return spring sub-assembly onto the forward clutch piston.

    2. A01CDQME01

      Place SST on the forward clutch return spring sub-assembly, and compress the return spring with a press.

      SST
      09350-32014   ( 09351-32070 )

    3. Install the snap ring with a snap ring expander. Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

      Note


      • Stop pressing when the spring seat is 1 to 2 mm (0.039 to 0.078 in.) below the snap ring groove to prevent the spring seat from being deformed.

      • Do not expand the snap ring excessively.

  51. INSTALL FORWARD CLUTCH FLANGE HOLE SNAP RING


    1. A01CENWE01

      Install the 5 plates, 5 discs and flange.

      Install order
      P - D - P - D - P - D - P - D - P - D - F

      Tech Tips

      P = Plate

      D = Disc

      F = Flange

    2. A01CBXB

      Using a screwdriver, install the forward clutch flange hole snap ring.

    3. Check that the end gap of the forward clutch flange hole snap ring is not aligned with one of the cutouts.

  52. INSPECT PACK CLEARANCE OF FORWARD CLUTCH


    1. A01CD6CE01

      Install the forward clutch on the oil pump.

      Note

      Be careful not to damage the oil seal ring of the oil pump.

    2. Using a dial indicator, measure the forward clutch piston stroke while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Standard piston stroke
      1.74 to 2.08 mm (0.0685 to 0.0819 in.)

      If the piston stroke is less than the minimum, the parts may have been assembled incorrectly. Check and reassemble again.

      If the clearance is not as specified, select another flange.

      Tech Tips

      There are 5 different thicknesses of flanges.

      Standard flange thickness
      No. Thickness No. Thickness
      1 3.00 mm (0.1181 in.) 4 3.45 mm (0.1358 in.)
      2 3.15 mm (0.1240 in.) 5 3.60 mm (0.1417 in.)
      3 3.30 mm (0.1299 in.) - -

  53. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC


    1. A01CBTJE01

      Check to see if the sliding surface of the flange, discs and plates are worn or burnt.

      If necessary, replace them.

      Tech Tips


      • If the lining of the disc is peeling off or discolored, replace all discs.

      • Before assembling new discs, soak them in ATF for at least 15 minutes.

  54. INSTALL FORWARD CLUTCH ASSEMBLY


    1. A01CG8BE05
      Text in Illustration
      *a Forward Clutch Side
      *b Race "A"
      *c Race "B"

      Install the thrust bearing to the forward clutch.

      Standard Bearing Diameter
      Item Inside Outside
      Bearing 33.85 mm (1.3327 in.) 52.2 mm (2.055 in.)

      Note

      Install the thrust bearing properly so that race "B" will be visible.

    2. A01CE8OE03

      Install the forward clutch to the transaxle.

      Note

      Align the splines of all discs in the forward clutch with those of the multiple clutch hub to assemble them securely.

  55. INSTALL OVERDRIVE BRAKE GASKET


    1. A01CAYVE01

      Install 2 new overdrive brake gaskets to the transaxle.

  56. INSTALL FRONT DIFFERENTIAL ASSEMBLY


    1. A01CFJ3E01

      Install the front differential assembly to the transaxle.

  57. INSTALL NO. 2 THRUST BEARING UNDERDRIVE RACE


    1. A01CFLCE04

      Install the thrust bearing race to the underdrive planetary gear assembly.

  58. INSTALL THRUST NEEDLE ROLLER BEARING


    1. A01CBTQE03

      Calculate the end play value using the following formula and value of dimensions D and E that were measured when installing the cylindrical roller bearing and underdrive planetary gear assembly. Select an appropriate underdrive planetary gear thrust bearing race No. 2 which satisfies the specified end play value, and install it.

      Standard end play
      0.498 to 0.993 mm (0.0194 to 0.0390 in.)

      Tech Tips

      End play = Dimension E - Dimension D - thrust bearing thickness 3.28 mm (0.1291 in.) - underdrive thrust bearing race thickness.

      Standard Race Thickness
      E - D Thickness
      Less then 7.34 mm (0.2890 in.) 3.5 mm (0.138 in.)
      7.34 mm (0.2890 in.) 3.8 mm (0.150 in.)
      Standard Bearing and Bearing Race Diameter
      Item Inside Outside
      Bearing 53.0 mm (2.087 in.) 78.2 mm (3.079 in.)
      Bearing race 52.1 mm (2.051 in.) 75.5 mm (2.972 in.)

  59. INSTALL OIL PUMP ASSEMBLY


    1. A01CAK2E03

      Install the oil pump assembly to the transaxle with the 7 bolts.

      Torque:
      22 N*m  { 226 kgf*cm, 16 ft.*lbf }

  60. INSTALL UNDERDRIVE OUTPUT SHAFT OIL SEAL RING


    1. A01CD79E07

      Install a new underdrive output shaft oil seal ring to the transaxle housing.

  61. INSTALL UNDERDRIVE CYLINDRICAL ROLLER BEARING


    1. A01CDIDE01

      Using SST and a press, press in a new underdrive cylindrical roller bearing.

      SST
      09950-60020
      09950-70010   ( 09951-07100 )

      Note

      Do not apply excessive pressure to it.

  62. INSTALL TRANSAXLE HOUSING


    1. A01CC23E24
      Text in Illustration
      *a

      Seal Packing

      Seal Packing Diameter 1.2 mm (0.047 in.)

      Remove any packing material and be careful not to get oil on the contacting surfaces of the transaxle case or transaxle housing.

    2. Apply seal packing to the transaxle case.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or equivalent
    3. A01CB4IE01

      Install the transaxle housing to the transaxle with the 18 bolts.

      Torque:
      Bolt A
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt B
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt C
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }
      Bolt D
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt E
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Apply adhesive or equivalent to bolts A, D and E.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
      Bolt length
      Bolt A
      72 mm (2.835 in.)
      Bolt B, D, E
      50 mm (1.969 in.)
      Bolt C
      42 mm (1.654 in.)

      Note

      Apply adhesive to the bolts and tighten them within 10 minutes of application.

      Seal packing
      Toyota Genuine Seal Packing 1281,
      Three Bond 1281 or equivalent

  63. INSPECT INPUT SHAFT END PLAY


    1. Secure the transaxle case with the oil pump side facing up.

    2. A01CFZVE01

      Using a dial indicator, measure the input shaft end play.

      Standard end play
      0.26 to 1.25 mm (0.0103 to 0.0492 in.)

      If the end play is not as specified, replace the stator shaft thrust needle roller bearing and the forward clutch hub thrust needle roller bearing.

  64. SECURE AUTOMATIC TRANSAXLE ASSEMBLY


    1. A01CFYEE01

      Place the transaxle assembly on wooden blocks.

  65. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A01CG07E01

      Coat a new manual valve lever shaft oil seal with ATF, and install it to the transaxle.

  66. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A01CE5ZE01

      Install the parking lock rod sub-assembly to the manual valve lever sub-assembly.

  67. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A01CDBJE02

      Install a new spacer and manual valve lever shaft to the transaxle.

    2. A01CFJOE01

      Using a pin punch and hammer, tap in a new manual valve lever shaft spring pin.

    3. A01CG4OE01
      Text in Illustration
      *1 Pin
      *2 Spacer
      *3 Manual Valve Lever Sub-assembly
      *4 Manual Valve Lever Shaft
      *5 Pin Punch
      *a Staking Position Mark
      *b Small Hole

      Turn the spacer and manual valve lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the manual valve lever shaft.

    4. Using a pin punch, stake the spacer through the small hole.

    5. Check that the spacer does not turn.

  68. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING


    1. A01CF3AE01

      Using needle-nose pliers, install the manual valve lever shaft retainer spring.

  69. INSTALL PARKING LOCK PAWL BRACKET


    1. A01CCKTE03

      Install the parking lock pawl bracket with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt length
      25 mm (0.984 in.)

  70. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY


    1. A01CED6E01

      Install the manual detent spring and spring cover with the 2 bolts.

      Note

      Make sure to install the manual detent spring and cover in this order.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf, for bolt A }
      12 N*m  { 122 kgf*cm, 9 ft.*lbf, for bolt B }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      27 mm (1.063 in.) for bolt A
      16 mm (0.630 in.) for bolt B

  71. INSTALL B-3 ACCUMULATOR PISTON


    1. A01CC29E05

      Coat a new O-ring with ATF, and install it to the B-3 accumulator piston.

    2. A01CCF8E02

      Coat the B-3 accumulator piston and springs with ATF, and install them to the transaxle.

      Standard Accumulator Spring
      Spring

      Free length

      Outer diameter

      		 Color
      B-3 Inner

      60.24 mm (2.3716 in.)

      15.9 mm (0.626)

      		 Yellowish green
      B-3 Outer

      74.61 mm (2.9374 in.)

      21.7 mm (0.854 in.)

      		 Blue

  72. INSTALL C-1 ACCUMULATOR PISTON


    1. A01CCEME01

      Coat 2 new O-rings with ATF, and install them to the C-1 accumulator piston.

    2. A01CBXF

      Coat the C-1 accumulator piston and spring with ATF, and install them to the transaxle.

      Standard Accumulator Spring
      Spring

      Free length

      Outer diameter

      		 Color
      C-1

      81.53 mm (3.2098 in.)

      18.5 mm (0.728 in.)

      		 Pink

  73. INSTALL C-3 ACCUMULATOR PISTON


    1. A01CG9NE02

      Coat a new O-ring with ATF, and install it to the C-3 accumulator piston.

    2. A01CCVLE01

      Coat the C-3 accumulator piston with ATF, and install it to the transaxle.

    3. A01CCJAE01

      Install the spring to the C-3 accumulator piston.

  74. INSTALL CHECK BALL BODY


    1. A01CD7HE02

      Install the check ball body and spring.

  75. INSTALL TRANSMISSION WIRE


    1. A01CAYBE01

      Coat a new O-ring with ATF, and install it to the transmission wire.

    2. A01CF2CE01

      Install the transmission wire retaining bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  76. INSTALL BRAKE DRUM GASKET


    1. A01CFS1E01

      Coat a new brake drum gasket with ATF, and install it to the transaxle.

  77. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET


    1. A01CDHIE01

      Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle.

  78. INSTALL NO. 1 GOVERNOR APPLY GASKET


    1. A01CDPEE01

      Coat a new No. 1 governor apply gasket with ATF, and install it to the transaxle.

  79. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. A01CDO9E09

      Make sure that the manual valve lever position, install the valve body with the 17 bolts to the transaxle.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      25 mm (0.984 in.) for bolt A
      41 mm (1.614 in.) for bolt B
      45 mm (1.771 in.) for bolt C

      Note


      • Push the valve body against the accumulator piston spring and the check ball body to install it.

      • When installing the valve body to the transaxle case, do not hold the solenoids.

      • Tighten the bolts marked by * in the illustration first temporarily because they are positioning bolts.

    2. A01CENEE01
      Text in Illustration
      *1 Lock Plate
      *2 O-ring

      Connect the 5 connectors.

    3. Coat the O-ring with ATF.

    4. Install the ATF temperature sensor, lock plate and bolt.

      Torque:
      6.6 N*m  { 67 kgf*cm, 58 in.*lbf }

  80. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A01CD5XE01

      Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.

    2. A01CEP3E01

      Install the valve body oil strainer assembly to the valve body with the 3 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  81. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A01CCWIE01
      Text in Illustration
      *1 Magnet

      Install the 3 magnets in the automatic transaxle oil pan sub-assembly.

    2. Install a new gasket to the automatic transaxle oil pan sub-assembly.

    3. A01CC6PE02

      Install the automatic transaxle oil pan sub-assembly to the transaxle with the 18 bolts.

      Torque:
      7.6 N*m  { 77 kgf*cm, 67 in.*lbf }

      Note

      Because the bolts are seal bolts, apply seal packing to new bolts and tighten them within 10 minutes after application.

    4. Install a new gasket and the drain plug.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  82. INSTALL SPEED SENSOR


    1. A01CB1LE04
      Text in Illustration
      *1 Speed Sensor NT
      *2 Speed Sensor NC

      Coat 2 new O-rings with ATF, and install them to the 2 speed sensors.

    2. Install the 2 speed sensors with the 2 bolts to the transaxle.

      Torque:
      11 N*m  { 115 kgf*cm, 8 ft.*lbf }

  83. INSTALL OIL COOLER INLET TUBE UNION


    1. A01CBFE

      Coat a new O-ring with ATF, and install it to the oil cooler inlet tube union.

    2. Install the oil cooler inlet tube union to the transaxle.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  84. INSTALL OIL COOLER OUTLET TUBE UNION


    1. A01CG7B

      Coat a new O-ring with ATF, and install it to the oil cooler outlet tube union.

    2. Install the oil cooler outlet tube union to the transaxle case.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  85. INSTALL NO. 1 TRANSAXLE CASE PLUG


    1. A01CG9W

      Coat 4 new O-rings with ATF, and install them to the 4 No. 1 transaxle case plugs.

    2. Install the 4 No. 1 transaxle case plugs to the transaxle.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    3. A01CD5W

      Coat 2 new O-rings with ATF, and install them to the 2 No. 1 transaxle case plugs.

    4. Install the 2 No. 1 transaxle case plugs to the transaxle housing.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  86. INSTALL NO. 2 BREATHER PLUG


    1. Coat a new O-ring with ATF, and install it to the No. 2 breather plug.

    2. Install the No. 2 breather plug to the transaxle.

  87. INSTALL BREATHER PLUG HOSE


    1. Install the breather plug hose to the No. 2 breather plug.

  88. INSTALL BREATHER PLUG SUB-ASSEMBLY


    1. Install the breather plug sub-assembly to the breather plug hose.

  89. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A01CC78

      Install the park/neutral position switch assembly onto the manual valve lever shaft and temporarily install the 2 bolts.

    2. Install a new lock plate and the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }

    3. Temporarily install the control shaft lever.

    4. A01CE7B

      Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.

    5. Remove the control shaft lever.

    6. A01CCO9E01
      Text in Illustration
      *a Neutral Basic Line
      *b Nut Stopper Protrusion

      Align the groove with neutral basic line.

    7. Tighten the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    8. A01CEW8

      Using a screwdriver, stake the nut with the lock plate.

    9. A01CG8C

      Install the control shaft lever, washer and nut.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  90. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY


    1. Coat a new O-ring with ATF, and install it to the speedometer driven hole cover sub-assembly.

    2. Install the speedometer driven hole cover sub-assembly with the bolt to the transaxle.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }