STARTER (for 1.6 kW Type) DISASSEMBLY


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01CCNF

      Remove the nut, then disconnect the lead wire from the magnet starter switch assembly.

    2. A01CAWX

      Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.

    3. A01CCCE

      Pull the magnet starter switch assembly, and while lifting the front part of the magnet starter switch assembly, release the plunger hook from the drive lever and magnet starter switch assembly.

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01CFZM

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. A01CD3Q

      Pull out the starter yoke together with the starter commutator end frame assembly.

    3. A01CAT9

      Remove the 2 screws from the starter commutator end frame assembly.

    4. A01CC5JE04
      Text in Illustration
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly

      Pull the starter commutator end frame assembly out of the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01CANT

      Using a screwdriver, pry the end of each spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

    2. Remove the brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01CE12E05
      Text in Illustration
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  5. REMOVE STARTER ARMATURE PLATE


    1. Remove the armature plate from the motor terminal starter kit or the starter yoke assembly.

      A01CD70E05
      Text in Illustration
      *1 Starter Armature Plate *2 Motor Terminal Starter Kit
      *3 Starter Yoke Assembly - -

  6. REMOVE PLANETARY GEAR


    1. A01CDOP

      Remove the 3 planetary gears from the motor terminal starter kit.