WATER PUMP INSTALLATION


  1. INSTALL WATER PUMP ASSEMBLY


    1. A01CGJNE02

      Install a new water pump gasket and the water pump assembly with the 16 bolts.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolts B and C
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Note


      • Make sure that there is no oil on the threads of bolts A.

      • Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

        Adhesive
        Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

  2. INSTALL WATER PUMP PULLEY


    1. A01CDHLE01

      Temporarily install the water pump pulley with the 4 bolts.

    2. Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL WATER INLET HOUSING


    1. A01CG1UE01

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. A01CB0VE02

      Install the 2 stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A01CDO5E01

      Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.

    5. Apply adhesive around the drain cock.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    7. Install the drain cock plug to the drain cock assembly.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    8. Install a new gasket to the thermostat.

    9. A01CFVYE01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tech Tips

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. A01CC5O

      Install the water inlet with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01CF37E01

      Temporarily install the V-ribbed belt tensioner assembly with the 5 bolts.

      Tech Tips

      Each bolt length is as follows:

      A: 70 mm (2.76 in.)

      B: 33 mm (1.30 in.)

    2. Install the V-ribbed belt tensioner assembly by tightening the bolt 1 and bolt 2 in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the other bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01CBCC

      Install the idler pulley cover plate, No. 2 idler pulley sub-assembly and No. 2 idler pulley cover plate with the bolt.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

  6. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01CE9UE01

      When replacing 2 stud bolts, install them by using an E8 "TORX" socket wrench.

      Torque:
      Bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. When replacing the stud bolt, install it by using a 8mm socket wrench.

      Torque:
      Bolt B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    3. A01CEZ2

      Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 550 kgf*cm, 40 ft.*lbf }

      Note


      • Install the water inlet and mounting bracket within 15 minutes after installing the chain cover.

      • Do not start the engine for at least 2 hours after installation.

  7. INSTALL ENGINE HANGER


    1. A01CBMWE12

      Install the 2 engine hangers with the 4 bolts as shown in the illustration.

      Part No.
      No. 1 Engine hanger 12281-31120
      No. 2 Engine hanger 12282-31100
      Bolts 91671-10825
      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

    2. Attach the engine sling device and hang the engine with the chain block.

  8. REMOVE ENGINE ON ENGINE STAND

  9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Install Automatic Transaxle Assembly" through "Install Engine Assembly with Transaxle" Click here.