WATER PUMP REMOVAL


  1. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    See the steps from "Remove Engine Assembly with Transaxle" through "Remove Automatic Transaxle Assembly" Click here.

  2. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  3. REMOVE ENGINE HANGER


    1. A01CBMWE12

      Remove the 4 bolts and 2 engine hangers.

  4. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01CEZ2

      Remove the 6 bolts and No. 1 front engine mounting bracket LH.

    2. Using an E8 "TORX" socket wrench, remove the 2 stud bolts.

  5. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01CBCC

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  6. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01CF37

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  7. REMOVE WATER INLET HOUSING


    1. A01CC5O

      Remove the 2 nuts, water inlet and thermostat.

    2. Remove the gasket.

    3. Remove the 2 stud bolts.

    4. Separate the No. 1 water by-pass hose from the water inlet housing.

    5. A01CEBDE03
      Text in Illustration
      *1 Drain Cock Plug
      *2 Drain Cock Assembly
      *a Bolt
      *b Nut

      Remove the drain cock plug.

    6. Remove the drain cock assembly from the water inlet housing.

    7. Remove the 2 bolts, nut and water inlet housing.

    8. A01CG1U

      Remove the 2 O-rings.

  8. REMOVE WATER PUMP PULLEY


    1. A01CDHLE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  9. REMOVE WATER PUMP ASSEMBLY


    1. A01CBS6

      Remove the 16 bolts, water pump assembly and water pump gasket.