EXHAUST MANIFOLD INSTALLATION


  1. INSTALL EXHAUST MANIFOLD TO HEAD GASKET LH


    1. A01CCIWE01

      Install a new exhaust manifold to head gasket LH.

  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01CDOUE01

      Using a 12 mm deep socket wrench, install the exhaust manifold sub-assembly LH and 6 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01CEJM

      Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  4. INSTALL AIR FUEL RATIO SENSOR NO.2 (for Bank 2 Sensor 1)


    1. A01CALJE01

      Using SST, install the air fuel ratio sensor to the exhaust manifold LH.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) Click here.

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

    2. Connect the air fuel ratio sensor connector.

  5. INSTALL NO. 2 MANIFOLD STAY


    1. A01CG7AE01

      Install the No. 2 manifold stay by tightening the bolt and nut in the order shown in the illustration.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install a new gasket to the front exhaust pipe assembly.

    2. A01CDM6

      Install the front exhaust pipe assembly with the 2 nuts.

      Torque:
      62 N*m  { 632 kgf*cm, 46 ft.*lbf }

    3. Install the No. 1 exhaust pipe support bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01CD1Q

      Connect the No. 2 oxygen sensor connector (for Bank 2).

  7. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    1. A01CGFFE01

      Using SST, install the air fuel ratio sensor to the exhaust manifold RH.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 300 mm (11.81 in.) Click here.

      • The "with SST" torque value is effective when SST is parallel to the torque wrench.

    2. Connect the air fuel ratio sensor connector.

  8. INSTALL EXHAUST MANIFOLD TO HEAD GASKET


    1. A01CE8NE01

      Install a new exhaust manifold to head gasket.

  9. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01CCLIE02

      Using a 12 mm deep socket wrench, install the exhaust manifold sub-assembly RH by tightening the 6 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    2. A01CEA1E01

      Connect the air fuel ratio sensor connector (for Bank 1 Sensor 1).

  10. INSTALL MANIFOLD STAY


    1. A01CBF8

      Install the manifold stay with the bolt.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  11. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for Front Side)


    1. A01CBMY

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum length
      43.0 mm (1.693 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the center exhaust pipe assembly (for Front Side).

    3. A01CFWCE10

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the center exhaust pipe assembly (for Front Side).

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install 2 new gaskets to the center exhaust pipe assembly (for Front Side).

    5. A01CDW3

      Install the center exhaust pipe assembly (for Front Side) with the 4 bolts, 2 compression springs and 2 nuts.

      Torque:
      Bolt
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }
      Nut
      62 N*m  { 632 kgf*cm, 46 ft.*lbf }

  12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A01CB66

      Install the air cleaner cap sub-assembly to the air cleaner case with the 2 clamps.

    2. A01CAN5

      Connect the air cleaner hose to the throttle body with the hose clamp.

    3. Connect the ventilation hose.

    4. A01CBVZE01

      Connect the purge line hose.

    5. Connect the 2 wire harness clamps and mass air flow meter connector.

  13. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY


    1. A01CCFB

      Install the outer cowl top panel with the 8 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    2. Connect the 2 clamps to the outer cowl top panel.

    3. Remove the protective tape.

  14. INSTALL RESERVOIR BRACKET


    1. A01CBAK

      Install the brake master cylinder reservoir with bracket to the outer cowl top panel with the 2 nuts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  15. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01CFL4

      Install the windshield wiper motor and link assembly with the 3 bolts as shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01CAUN

      Connect the connector.

  16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01CEWQ

      Engage the 15 claws and 2 guides to install the cowl top ventilator louver sub-assembly as shown in the illustration.

    2. A01CFAO

      Install the 2 clips.

  17. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the front wiper arm and blade assembly RH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    4. A01CG9BE01

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  18. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH


    1. When reusing the front wiper arm and blade assembly LH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    3. A01CAPLE01

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    4. Operate the front wipers while spraying washer fluid onto the windshield. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  19. INSTALL WINDSHIELD WIPER ARM COVER


    1. A01CEUC

      Engage the 2 claws to install the 2 windshield wiper arm covers.

  20. CONNECT OXYGEN SENSOR (for Bank 1 Sensor 2)


    1. A01CFA6

      Install the grommet to the vehicle.

    2. A01CFGU

      Connect the oxygen sensor connector (for Bank 1 Sensor 2).

  21. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    1. A01CG2C

      Engage the 15 claws.

      Tech Tips

      Before engaging the 15 claws, make sure that the claws are positioned correctly.

      Note

      Make sure that the claws are fully engaged.

    2. Install the instrument cluster finish panel assembly with the bolt <C>.

  22. INSTALL INSTRUMENT PANEL BOX ASSEMBLY


    1. A01CEC3E01

      With the instrument panel box assembly opened approximately 60° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the instrument panel box assembly horizontally.

    2. A01CE1FE01

      Install the damper clip.

    3. Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the instrument panel box assembly.

  23. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. A01CDTKE01

      With the glove compartment door assembly opened approximately 55° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

    2. A01CDIJE01

      Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.

    3. Engage the claw and connect the glove compartment door stopper.

  24. INSTALL CENTER FLOOR CARPET COVER LH


    1. A01CF5Y

      Engage the 4 claws.

    2. A01CG2A

      Install the center floor carpet cover LH with the clip.

  25. INSTALL CENTER FLOOR CARPET COVER RH (for RHD)


    1. A01CFS0

      Engage the 4 claws.

    2. A01CDKB

      Install the center floor carpet cover RH with the 2 clips.

  26. INSTALL CENTER FLOOR CARPET COVER RH (for LHD)


    1. A01CB02

      Engage the 5 claws.

    2. A01CBO2

      Install the center floor carpet cover RH with the clip.

  27. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for RHD)


    1. A01CAYP

      Engage the 3 guides and 14 claws.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCKN

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CC11

      Engage the 3 claws and the fuel lid lock control cable assembly.

    4. A01CC18

      Engage the 3 claws and the hood lock control cable assembly.

  28. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for LHD)


    1. A01CE7K

      Engage the 3 guides, 13 claws and clip.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCWL

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CGDM

      Connect the fuel filler opening lid lock sub-assembly to the fuel lid lock open lever sub-assembly.

    4. A01CCXK

      Engage the 3 claws and the fuel lid lock control cable assembly.

    5. A01CF0E

      Engage the 3 claws and the hood lock control cable assembly.

  29. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. A01CE9Q

      Engage the 2 claws and DLC3.

    2. Engage the clamp.

    3. Connect the connector.

    4. A01CFFK

      Engage the 2 claws and 2 guides.

      Note

      Make sure that the claws are fully engaged.

    5. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  30. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage the clamp.

    2. Connect each connector.

    3. A01CCYO

      Engage the 2 claws and guide.

      Note

      Make sure that the claws are fully engaged.

    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  31. INSTALL COWL SIDE TRIM BOARD RH (for RHD)


    1. A01CFL6

      Engage the 2 guides, claw and clip to install the cowl side trim board RH.

    2. Install the clip(A).

  32. INSTALL COWL SIDE TRIM BOARD LH (for LHD)


    1. A01CCIK

      Engage the 2 guides, claw and clip to install the cowl side trim board LH.

    2. Install the clip(A).

  33. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly Click here.

  34. INSPECT FOR EXHAUST GAS LEAKS