EXHAUST MANIFOLD INSTALLATION


  1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 1 manifold converter insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 2 exhaust manifold heat insulator with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new exhaust manifold to head gasket.

    2. A01CDXGE02

      Using a 12 mm deep socket wrench, install the exhaust manifold converter sub-assembly and 5 nuts in the order shown in the illustration.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  4. INSTALL NO. 2 MANIFOLD STAY


    1. Install the No. 2 manifold stay with the bolt and nut.

      Torque:
      44 N*m  { 449 kgf*cm, 33 ft.*lbf }

  5. INSTALL MANIFOLD STAY


    1. Install the manifold stay with the bolt and nut.

      Torque:
      44 N*m  { 449 kgf*cm, 33 ft.*lbf }

  6. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. Install the front engine mounting bracket to the continuously variable transaxle assembly with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  7. INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. Install the front engine mounting insulator with the 2 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A01CFB2E01
      Text in Illustration
      *1 Bolt

      Install the front engine mounting insulator with the bolt and nut to the front engine mounting bracket.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

      Tech Tips

      Tighten from the bolt side.

  8. INSTALL AIR FUEL RATIO SENSOR


    1. A01CCPKE01
      Text in Illustration
      *1

      Fulcrum Length

      30 mm

      Using SST, install the air fuel ratio sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note


      • The "with SST" torque value is effective when using SST with a fulcrum length of 30 mm (1.18 in.).

      • The "with SST" torque value is effective when using a torque wrench with a fulcrum length of 260 mm (10.23 in.) Click here.

      • This torque value is effective when SST is parallel to the torque wrench.

    2. A01CCF3

      Connect the air fuel ratio sensor connector and wire harness clamp.

  9. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  10. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01CBMY

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum length
      41.5 mm (1.64 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.

    3. A01CFWCE15
      Text in Illustration
      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold converter sub-assembly.

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install a new gasket to the front exhaust pipe assembly.

    5. Install the front exhaust pipe assembly with the 4 bolts and 2 compression springs.

      Torque:
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }

    6. Connect the oxygen sensor connector.

  11. INSTALL NO. 1 ENGINE UNDER COVER

  12. INSTALL GENERATOR ASSEMBLY


    1. Install the generator assembly Click here.

  13. INSPECT FOR EXHAUST GAS LEAK