EXHAUST MANIFOLD REMOVAL


  1. REMOVE GENERATOR ASSEMBLY


    1. Remove the generator assembly Click here.

  2. REMOVE NO. 1 ENGINE UNDER COVER

  3. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A01CDKA

      Disconnect the oxygen sensor connector.

    2. A01CANA

      Remove the 4 bolts, 2 nuts, 2 compression springs and front exhaust pipe assembly.

    3. Remove the 2 gaskets from the front exhaust pipe assembly.

  4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01CEAT

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  5. REMOVE AIR FUEL RATIO SENSOR


    1. A01CCF3

      Disconnect the air fuel ratio sensor connector and wire harness clamp.

    2. Remove the wire harness clamp.

    3. A01CE2AE01

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010

  6. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A01CFB2

      Remove the bolt and nut, and separate the front engine mounting insulator from the front engine mounting bracket.

    2. A01CCDW

      Remove the 2 bolts and front engine mounting insulator.

  7. REMOVE FRONT ENGINE MOUNTING BRACKET

    A01CDE4

    1. Remove the 3 bolts and front engine mounting bracket from the continuously variable transaxle assembly.

  8. REMOVE MANIFOLD STAY


    1. A01CF08

      Remove the bolt, nut and manifold stay.

  9. REMOVE NO. 2 MANIFOLD STAY


    1. A01CD9F

      Remove the bolt, nut and No. 2 manifold stay.

  10. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A01CDXG

      Using a 12 mm deep socket wrench, remove the 5 nuts and exhaust manifold converter sub-assembly.

    2. A01CAQK

      Remove the exhaust manifold to head gasket.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01CGGU

      Remove the 2 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A01CFXE

      Remove the 4 bolts and No. 1 manifold converter insulator.