THERMOSTAT REMOVAL


  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. REMOVE RADIATOR COVER SUB-ASSEMBLY


    1. A01CDEV

      Using a clip remover, remove the 4 clips and radiator cover sub-assembly.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug and drain the coolant.

      CAUTION:

      Do not remove the reserve tank cap, cylinder block drain cock plug and radiator drain cock plug while the engine or radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap.

    3. Loosen the cylinder block drain cock plug. (except TMC Made)

      A01CC25E01
      Text in Illustration
      *1 Radiator Reserve Tank *2 Reserve Tank Cap
      *3 Cylinder Block Drain Cock Plug (except TMC Made) *4 Cylinder Block Drain Cock Plug (for TMC Made w/o Oil Cooler)
      *5 Water Drain Cock Plug (for TMC Made w/ Oil Cooler) *6 Radiator Drain Cock Plug

    4. Loosen the cylinder block drain cock plug. (for TMC Made w/o Oil Cooler)

    5. Loosen the water drain cock plug. (for TMC Made w/ Oil Cooler)

  4. DISCONNECT OUTLET RADIATOR HOSE


    1. A01CDDZ

      Disconnect the outlet radiator hose.

  5. REMOVE WATER INLET


    1. A01CGB3

      Remove the 2 nuts and water inlet from the cylinder block.

  6. REMOVE THERMOSTAT


    1. Remove the thermostat and gasket.