FUEL INJECTOR INSPECTION


  1. INSPECT FUEL INJECTOR ASSEMBLY


    1. A01CE8S

      Measure the resistance between the injector terminals.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 20°C (68°F) 11.6 to 12.4 Ω

      If the result is not as specified, replace the injector.

    2. Inspect the injector injection volume.

      CAUTION:

      Keep the injector away from sparks during this test.


      1. A01CDELE01
        Text in Illustration
        *1

        SST

        (Hose)

        *2

        SST

        (Hose Band)

        *3

        SST

        (Fuel Tube Connector)

        *4 Fuel Pipe (Vehicle Side)

        Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).

        SST
        09268-31014   ( 09268-41500, 09268-41700, 95336-08070 )
      2. Install the O-ring to the fuel injector.

      3. A01CFIDE01
        Text in Illustration
        *1

        SST

        (Hose)

        *2

        SST

        (Clip)

        *3

        SST

        (Adapter)

        *4

        SST

        (Clamp)

        *5 Vinyl Tube

        Connect SST (adapter and hose) to the fuel injector assembly, and hold the fuel injector assembly and union with SST (clamp).

        SST
        09268-31014   ( 09268-41110, 09268-41300, 09268-41700, 95336-08070 )
      4. A01CG6KE01
        Text in Illustration
        *1

        SST

        (Tie Band)

        *2

        SST

        (Adapter)

        *3

        SST

        (Clamp)

        Tie SST (clamp and adapter) together with SST (tie band) as shown in the illustration.

        SST
        09268-31014   ( 09268-41110, 09268-41300, 09268-41800 )
      5. Put the injector into a graduated cylinder.

        CAUTION:

        Install a suitable vinyl tube onto the injector to contain gasoline spray.

      6. Operate the fuel pump Click here.

      7. A01CE4YE01
        Text in Illustration
        *1

        SST

        (Wire)

        *a Connect

        Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.

        SST
        09842-30080

        Note

        Always switch the voltage on and off at the battery side, not the fuel injector assembly side.

        Standard injection volume
        76 to 92 cc (4.6 to 5.6 cu.in.) per 15 seconds
        Standard difference between each injector
        16 cc (1.0 cu.in.) or less

        If the injection volume is not as specified, replace the injector assembly.

    3. A01CCXE

      Inspect the fuel leakage.


      1. Disconnect the SST (wire) tester probes from the battery and check the fuel leakage from the injector.

        Standard fuel drop
        1 drop or less per 12 minutes

        If there are excessive leaks, replace the injector assembly.

      2. Remove SST.