CYLINDER HEAD REPLACEMENT


  1. REMOVE INTAKE VALVE GUIDE BUSH

    A01CEBKE01

    1. Heat the cylinder head to 80 to 100°C (176 to 212 °F).

    2. Place the cylinder head on wooden blocks.

    3. Using SST and a hammer, tap out the guide bush.

      SST
      09202-70020   ( 09202-00010 )

  2. REMOVE EXHAUST VALVE GUIDE BUSH

    A01CEZNE03

    1. Heat the cylinder head to 80 to 100°C (176 to 212 °F).

    2. Place the cylinder head on wooden blocks.

    3. Using SST and a hammer, tap out the guide bush.

      SST
      09202-70020   ( 09202-00010 )

  3. INSTALL INTAKE VALVE GUIDE BUSH

    A01CFK2

    1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

      Standard cylinder bore diameter
      10.285 to 10.306 mm (0.4049 to 0.4057 in.)
      Select a New Guide Bush (STD or O/S 0.05)
      Bush Size Bush Bore Diameter
      Use STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
      Use O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)

      If the cylinder head bush bore diameter is greater than 10.306 mm (0.4057 in.), machine the bush bore to a dimension of 10.335 to 10.356 mm (0.4069 to 0.4077 in.) and install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is greater than 10.356 mm (0.4077 in.), replace the cylinder head.

    2. Heat the cylinder head to 80 to 100°C (176 to 212 °F).

    3. Place the cylinder head on wooden blocks.

    4. A01CC0ME06
      Text in Illustration
      *a Protrusion Height

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09201-10000   ( 09201-01050 )
      09950-70010   ( 09951-07100 )
      Standard protrusion height
      9.6 to 10.0 mm (0.3779 to 0.3937 in.)
    5. A01CFV5

      Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard specified clearance between the guide bush and valve stem.

      Standard oil clearance
      0.025 to 0.060 mm (0.000984 to 0.00236 in.)

  4. INSTALL EXHAUST VALVE GUIDE BUSH

    A01CDOF

    1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

      Standard cylinder bore diameter
      10.285 to 10.306 mm (0.4049 to 0.4057 in.)
      Select a New Guide Bush (STD or O/S 0.05)
      Bush Size Bush Bore Diameter
      Use STD 10.333 to 10.344 mm (0.4068 to 0.4072 in.)
      Use O/S 0.05 10.383 to 10.394 mm (0.4088 to 0.4092 in.)

      If the cylinder head bush bore diameter is greater than 10.306 mm (0.4057 in.), machine the bush bore to a dimension of 10.335 to 10.356 mm (0.4069 to 0.4077 in.) and install an O/S 0.05 valve guide bush. If the bush bore diameter of the cylinder head is greater than 10.356 mm (0.4077 in.), replace the cylinder head.

    2. Heat the cylinder head to 80 to 100°C (176 to 212 °F).

    3. Place the cylinder head on wooden blocks.

    4. A01CDHPE06
      Text in Illustration
      *a Protrusion Height

      Using SST and a hammer, tap in a new guide bush to the specified protrusion height.

      SST
      09201-10000   ( 09201-01050 )
      09950-70010   ( 09951-07100 )
      Standard protrusion height
      9.6 to 10.0 mm (0.3779 to 0.3937 in.)
    5. A01CGI6

      Using a sharp 5.5 mm reamer, ream the guide bush to obtain the standard specified clearance between the guide bush and valve stem.

      Standard oil clearance
      0.030 to 0.065 mm (0.00118 to 0.00256 in.)