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ENGINE UNIT REASSEMBLY

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  1. Click here

    INSTALL ENGINE REAR OIL SEAL


    1. Place the engine rear oil seal retainer on wooden blocks.

    2. A01CBRDE01

      Using SST, tap in a new engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      09223-15030
      09950-70010 09951-07100
      Note:

      • Keep the lip free of foreign matter.

      • Do not tap in the engine rear oil seal at an angle.

    3. Apply MP grease to the engine rear oil seal lip.

  2. Click here

    INSTALL ENGINE REAR OIL SEAL RETAINER


    1. A01CFHME04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Note:

      • Remove any oil from the contact surfaces.

      • Install the engine rear oil seal retainer within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01CC5FE01

      Install the engine rear oil seal retainer with the 6 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be sure to apply adhesive 1324 to the bolts (A) before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
  3. Click here

    INSTALL WATER INLET PIPE


    1. A01CG0A

      Install the water inlet pipe with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Install the No. 1 water by-pass hose and slide the clip to secure it.

  4. Click here

    INSTALL CYLINDER HEAD GASKET RH


    1. A01CFNYE01

      Place a new cylinder head gasket RH on the cylinder block surface with the Lot No. stamp upward.

      Note:

      • Be careful of the installation direction.

      • Gently lower the cylinder head in order not to damage the gasket with the bottom part of the head.

  5. Click here

    INSTALL CYLINDER HEAD SUB-ASSEMBLY RH


    1. Place the cylinder head on the cylinder block.

      Note:

      Be careful not to allow oil to adhere to the bottom part of the cylinder head.

      Tip:

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1


      1. A01CD93E02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

        36 N*m 367 kgf*cm 27 ft.*lbf
    4. A01CFUCE02

      Step 2


      1. Mark the cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

  6. Click here

    INSTALL CYLINDER HEAD GASKET LH


    1. A01CD4IE01

      Place a new cylinder head gasket LH on the cylinder block surface with the Lot No. stamp upward.

      Note:

      • Be careful of the installation direction.

      • Gently lower the cylinder head in order not to damage the gasket with the bottom part of the head.

  7. Click here

    INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. Place the cylinder head on the cylinder block.

      Note:

      Be careful not to allow oil to adhere to the bottom part of the cylinder head.

      Tip:

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1


      1. A01CEURE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        36 N*m 367 kgf*cm 27 ft.*lbf
    4. A01CFUCE02

      Step 2


      1. Mark the cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

    6. A01CDQ9E02

      Tighten the 2 bolts in the order shown in the illustration.

      30 N*m 306 kgf*cm 22 ft.*lbf
  8. Click here

    INSTALL VALVE STEM CAP


    1. Install the 24 valve stem caps.

  9. Click here

    INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Note:

    • Keep the lash adjuster free of dirt and foreign objects.

    • Only use clean engine oil.


    1. Place the lash adjuster into a container filled with engine oil.

    2. A01CAX4E06

      Insert the tip of SST into the lash adjuster plunger and use the tip to press down on the check ball inside the plunger.

      09276-75010

    3. Squeeze SST and lash adjuster together to move the plunger up and down 5 to 6 times.

    4. Check the movement of the plunger and bleed the air.

      OK
      Plunger moves up and down.
      Note:

      When bleeding air from the high-pressure chamber, make sure that the tip of SST is actually pressing the check ball as shown in the illustration. If the check ball is not pressed, air will not bleed.

    5. After bleeding the air, remove SST. Then, try to press the plunger quickly and firmly by hand.

      OK
      Plunger is very difficult to move.

      If the result is not as specified, replace the valve lash adjuster.

    6. Install the valve lash adjusters.

      Note:

      Install each valve lash adjuster to the same place it was removed from.

  10. Click here

    INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the lash adjuster tip and valve stem cap end.

    2. A01CET3E01

      Install the valve rocker arms as shown in the illustration.

  11. Click here

    INSTALL NO. 3 CAMSHAFT


    1. Apply a light coat of engine oil to the No. 3 camshaft journals and camshaft housing sub-assembly LH.

    2. Install the No. 3 camshaft to the camshaft housing sub-assembly LH.

  12. Click here

    INSTALL NO. 4 CAMSHAFT


    1. Apply a light coat of engine oil to the No. 4 camshaft journals and camshaft housing sub-assembly LH.

    2. Install the No. 4 camshaft to the camshaft housing sub-assembly LH.

  13. Click here

    INSTALL CAMSHAFT BEARING CAP (for Bank 2)


    1. Apply engine oil to the camshaft bearing caps.

    2. A01CC67

      Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper position and direction.

    3. A01CBY4E01

      Temporarily tighten the 8 bolts in the order shown in the illustration.

      10 N*m 102 kgf*cm 7 ft.*lbf
  14. Click here

    INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH


    1. A01CET3E01

      Make sure that the valve rocker arm is installed as shown in the illustration.

    2. A01CFDAE07

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the camshaft housing sub-assembly LH within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    3. A01CBJ5E01

      Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.

      28 N*m 286 kgf*cm 21 ft.*lbf
      Note:

      • When installing the camshaft housing sub-assembly LH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly LH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly LH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A01CGJLE02

      Tighten the 8 bolts in the order shown in the illustration.

      16 N*m 163 kgf*cm 12 ft.*lbf
  15. Click here

    INSTALL CAMSHAFT


    1. Apply a light coat of engine oil to the camshaft journals and camshaft housing sub-assembly RH.

    2. Install the camshaft to the camshaft housing sub-assembly RH.

  16. Click here

    INSTALL NO. 2 CAMSHAFT


    1. Apply a light coat of engine oil to the No. 2 camshaft journals and camshaft housing sub-assembly RH.

    2. Install the No. 2 camshaft to the camshaft housing sub-assembly RH.

  17. Click here

    INSTALL CAMSHAFT BEARING CAP (for Bank 1)


    1. Apply engine oil to the camshaft bearing caps.

    2. A01CEZS

      Make sure of the marks and numbers on the camshaft bearing caps and place them in each proper position and direction.

    3. A01CDHBE01

      Temporarily tighten the 8 bearing cap bolts in the order shown in the illustration.

      10 N*m 102 kgf*cm 7 ft.*lbf
  18. Click here

    INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH


    1. A01CET3E01

      Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

    2. A01CC3TE08

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the camshaft housing sub-assembly RH within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    3. A01CAN1E01

      Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.

      28 N*m 286 kgf*cm 21 ft.*lbf
      Note:

      • When installing the camshaft housing RH, it is necessary to correctly position the camshafts as shown in the illustration.

        Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly RH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly RH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A01CDQKE02

      Tighten the 8 bolts in the order shown in the illustration.

      16 N*m 163 kgf*cm 12 ft.*lbf
  19. Click here

    INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    1. A01CCIVE02

      Install the No. 3 chain tensioner assembly with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf

    2. While pushing in the tensioner, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to hold it.

  20. Click here

    INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)


    1. A01CGJSE06

      Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear LH with the No. 2 chain sub-assembly installed.

    4. A01CGATE02

      Using SST to hold the hexagonal portion of each camshaft, tighten the bolts of the camshaft timing gear assembly and the camshaft timing exhaust gear assembly.

      09922-10010
      100 N*m 1020 kgf*cm 74 ft.*lbf

    5. Remove the pin from the No. 3 chain tensioner assembly.

  21. Click here

    INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    1. A01CGB9E02

      Install the No. 2 chain tensioner assembly with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf

    2. While pushing in the No. 2 chain tensioner assembly, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to hold it.

  22. Click here

    INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)


    1. A01CE0EE09

      Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. install the camshaft timing gear assembly and camshaft timing exhaust gear assembly with the No. 2 chain sub-assembly installed.

    4. A01CFCNE02

      Using SST to hold the hexagonal portion of each camshaft, tighten the bolts of the camshaft timing gear assembly and the camshaft timing exhaust gear assembly.

      09922-10010
      100 N*m 1020 kgf*cm 74 ft.*lbf

    5. Remove the pin from the No. 2 chain tensioner assembly.

  23. Click here

    INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A01CE27

      Install the No. 1 chain vibration damper with the 2 bolts.

      23 N*m 230 kgf*cm 17 ft.*lbf
  24. Click here

    INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  25. Click here

    INSTALL CRANKSHAFT TIMING SPROCKET


    1. A01CEY8

      Install the 2 keys and crankshaft timing sprocket as shown in the illustration.

  26. Click here

    INSTALL IDLE SPROCKET ASSEMBLY


    1. A01CDKEE08

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

      Table 1. Text in Illustration
      *a Knock Pin

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket assembly with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the knock pin groove of the cylinder block sub-assembly.

      Note:

      Be careful of the idle gear installation position.

      Tip:

      Check that no foreign matter is on the No. 1 and No. 2 idle gear shafts.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      60 N*m 612 kgf*cm 44 ft.*lbf
      Tip:

      After installing the idle sprocket assembly, check that the idle sprocket assembly turns smoothly.

  27. Click here

    INSTALL CHAIN SUB-ASSEMBLY


    1. A01CEIEE08

      Align the mark plates and timing marks as shown in the illustration and install the chain sub-assembly.

      Table 2. Text in Illustration
      *a Timing Mark
      *b Mark Plate
      Tip:

      The camshaft mark plates are orange.

    2. A01CB86

      Do not pass the chain sub-assembly over the crankshaft, just temporarily place it on the crankshaft.

    3. A01CGDPE09

      Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain sub-assembly between the banks.

      Note:

      When the idle sprocket assembly is reused, align the chain plate with the mark where the plate had been in order to tighten the chain sub-assembly between the banks.

    4. A01CC2OE10

      Align the mark plate and timing marks as shown in the illustration and install the chain sub-assembly onto the crankshaft timing sprocket.

      Table 3. Text in Illustration
      *a Mark Plate
      *b Timing Mark
      Tip:

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the pulley set bolt.

    6. A01CAZXE14

      Turn the crankshaft clockwise to set it to the RH block bore center line (TDC/compression).

      Table 4. Text in Illustration
      *a Center Line
      *b Timing Mark
      *c Sensor Plate
  28. Click here

    INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  29. Click here

    INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A01CETGE10

      Move the stopper plate upward to release the lock, and push the plunger deep into the No. 1 chain tensioner assembly.

      Table 5. Text in Illustration
      *a Stopper Plate
      *b Plunger

    2. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.

    3. A01CB8J

      Install the No. 1 chain tensioner assembly with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    4. Remove the hexagon wrench from the No. 1 chain tensioner assembly.

  30. Click here

    INSPECT VALVE TIMING


    1. Check the camshaft timing marks.

      Note:

      • Check each timing mark from a viewpoint directly in line with the center of the camshaft and the timing mark on each camshaft timing gear assembly.

      • If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.

    2. A01CDWEE13

      Check that each camshaft timing mark is positioned as shown in the illustration.

      Table 6. Text in Illustration
      *a Timing Mark - -
      A01CATSE06
      Tip:

      For the intake camshaft:

      Be sure to check mark (A) at the point when marks (B), (C), and (D) are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

    3. If the valve timing is misaligned, reinstall the timing chain.

    4. Remove the pulley set bolt.

  31. Click here

    INSTALL WATER PUMP ASSEMBLY


    1. A01CFP6E01

      Install a new water pump gasket and the water pump assembly with the 8 bolts.

      9.1 N*m 93 kgf*cm 81 in.*lbf
      Note:

      Be sure to replace the bolts indicated by (A) with new ones or reuse them after applying adhesive 1344.

  32. Click here

    INSTALL TIMING CHAIN CASE OIL SEAL


    1. A01CBLUE04

      Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

      09223-22010
      09506-35010
      Note:

      • Keep the lip free from foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not stick out of the timing chain case.

  33. Click here

    INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01CFPLE07

      Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.)
      Note:

      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.

      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    2. A01CBQJE05

      Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Note:

      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing it.

      Seal Packing Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Diagonal Line Area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    3. A01CDV6E01

      Install a new gasket.

    4. A01CF1HE02

      Align the oil pump drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

    5. Type X:


      1. A01CBB8E08

        Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

        Table 7. Bolt Length
        Item Length
        Bolt A 40 mm (1.57 in.)
        Bolt B 55 mm (2.17 in.)
        Bolt C 25 mm (0.984 in.)
        Note:

        Make sure that there is no oil on the bolt threads.

    6. Type Y:


      1. A01CBB8E08

        Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

        Table 8. Bolt Length
        Item Length
        Bolt A 40 mm (1.57 in.)
        Bolt B 55 mm (2.17 in.)
        Bolt C 28 mm (1.102 in.)
        Note:

        Make sure that there is no oil on the bolt threads.

    7. Fully tighten the bolts in Area 1 and Area 2.

      21 N*m 214 kgf*cm 15 ft.*lbf

    8. Fully tighten the bolts and nuts in Area 3.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    9. Fully tighten the bolts in Area 4.

      Bolt A
      43 N*m 438 kgf*cm 32 ft.*lbf
      Except bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts from bottom to top as shown in the illustration.

  34. Click here

    INSTALL WATER INLET HOUSING


    1. A01CG1UE01

      Install 2 new O-rings.

      Tip:

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. A01CB0VE02

      Install the 2 stud bolts.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    3. A01CEBDE04

      Install the water inlet housing with the 2 bolts and nut.

      Table 9. Text in Illustration
      *1 Drain Cock Plug
      *2 Drain Cock Assembly
      *a Bolt
      *b Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose to the water inlet housing.

    5. Apply adhesive around the drain cock assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      30 N*m 306 kgf*cm 22 ft.*lbf

    7. Install the drain cock plug to the drain cock assembly.

      13 N*m 130 kgf*cm 9 ft.*lbf

    8. Install a new gasket to the thermostat.

    9. A01CFVYE01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tip:

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. A01CC5O

      Install the water inlet with the 2 nuts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  35. Click here

    INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A01CE9UE01

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      Bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Using an 8 mm socket wrench, install the 2 stud bolts.

      Bolt B
      10 N*m 102 kgf*cm 7 ft.*lbf
    3. A01CEZ2

      Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      54 N*m 550 kgf*cm 40 ft.*lbf
      Note:

      • Install the water inlet and No. 1 front engine mounting bracket LH within 15 minutes after installing the timing chain cover assembly.

      • Do not start the engine for at least 2 hours after installation.

  36. Click here

    INSTALL NO. 1 OIL PAN BAFFLE PLATE


    1. A01CFBJE01

      Install the No. 1 oil pan baffle plate with the 7 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      Temporarily tighten the 7 bolts. Fully tighten 2 bolts (A) shown in the illustration before tightening the other bolts.

  37. Click here

    INSTALL OIL PAN SUB-ASSEMBLY


    1. A01CEBOE03

      Using an E8 "TORX" socket wrench, install the 2 stud bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
    2. A01CDQF

      Install 2 new O-rings.

    3. A01CF9EE05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surfaces.

      • Install the oil pan sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    4. A01CGHYE08

      Install the oil pan sub-assembly with the 16 bolts and 2 nuts.

      Table 10. Text in Illustration
      *a Nut
      Bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Except bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
  38. Click here

    INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A01CF79E04

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A01CFSLE07

      Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      Table 11. Text in Illustration
      *a Bolt
      *b Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
  39. Click here

    INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01CBNSE02

      Using an E6 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A01CD7KE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. A01CC1PE06

      Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      Table 12. Text in Illustration
      *a Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
  40. Click here

    INSTALL OIL PAN DRAIN PLUG


    1. A01CCRX

      Install a new oil pan drain plug gasket and the oil pan drain plug.

      40 N*m 408 kgf*cm 30 ft.*lbf
  41. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)


    1. A01CDCAE01

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surface.

      • Install the cylinder head cover sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01CGHZ

      Install 3 new gaskets shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A01CC28E01

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except Bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  42. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)


    1. A01CF8SE01

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. A01CDD3

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A01CFJ6E04

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Bolts A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except Bolts A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  43. Click here

    INSTALL WATER OUTLET


    1. A01CDCP

      Install 2 new gaskets and a new O-ring.

      Tip:

      Apply soapy water to the O-ring.

    2. A01CG1NE06

      Install the water outlet with the 2 bolts and 4 nuts.

      Table 13. Text in Illustration
      *a Nut
      *b Bolt
      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

  44. Click here

    INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01CDBV

      Apply a light coat of engine oil to a new O-ring and install it to the engine oil level dipstick guide.

    2. A01CFQT

      Install the engine oil level dipstick guide with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf
  45. Click here

    INSTALL CRANKSHAFT PULLEY


    1. A01CBG4

      Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. A01CDROE02

      Using SST, install the pulley bolt.

      09213-70011 09213-70020
      09330-00021
      250 N*m 2550 kgf*cm 184 ft.*lbf
  46. Click here

    INSTALL OIL FILTER ELEMENT


    1. A01CB2QE25

      Clean the inside of the oil filter cap sub-assembly, threads and O-ring groove.

      Table 14. Text in Illustration
      *1 Oil Filter Element
      *a O-ring

    2. Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap sub-assembly.

    3. Set a new oil filter element to the oil filter cap sub-assembly.

    4. Remove dirt and foreign matter from the installation surface of the engine assembly.

    5. Apply a light coat of engine oil to the O-ring again and install the oil filter cap sub-assembly.

      Note:

      • Be careful that the O-ring does not get caught between any parts.

      • The O-ring must not be twisted on the groove.

    6. A01CEHFE02

      Using SST, tighten the oil filter cap sub-assembly.

      09228-06501
      25 N*m 255 kgf*cm 18 ft.*lbf
      Note:

      Make sure that the oil filter element is installed securely as shown in the illustration.

    7. A01CFFHE06

      Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap sub-assembly.

      Table 15. Text in Illustration
      *a O-ring
      Note:

      Remove all dirt and foreign matter from the installation surfaces.

    8. Install the oil filter drain plug to the oil filter cap sub-assembly.

      13 N*m 127 kgf*cm 10 ft.*lbf
      Note:

      Make sure that the O-ring does not get caught between the parts.

  47. Click here

    INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. for Bank 1:


      1. A01CFSDE24

        Apply adhesive around the cylinder block water drain cock sub-assembly.

        Table 16. Text in Illustration
        *a Adhesive
        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A01CBWUE03

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Table 17. Text in Illustration
        *A for Bank 1
        25 N*m 255 kgf*cm 18 ft.*lbf
        Note:

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        13 N*m 130 kgf*cm 9 ft.*lbf

    2. for Bank 2:

      Tip:

      Perform this operation only when a cylinder block water drain cock sub-assembly is installed.


      1. A01CFSDE18

        Apply adhesive around to the cylinder block water drain cock sub-assembly.

        Table 18. Text in Illustration
        *a Adhesive
        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A01CD0HE01

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Table 19. Text in Illustration
        *A for Bank 2
        25 N*m 255 kgf*cm 18 ft.*lbf
        Note:

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        13 N*m 130 kgf*cm 9 ft.*lbf
  48. Click here

    INSTALL TAPER SCREW PLUG

    Tip:

    Perform this operation only when a taper screw plug is installed.


    1. Apply adhesive to the taper screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the taper screw plug to the cylinder block sub-assembly.

      13 N*m 133 kgf*cm 9 ft.*lbf
  49. Click here

    INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note:

      Do not touch the mesh when installing the oil control valve filter.

    2. A01CEVKE09

      Install a new gasket and temporarily install the oil pipe (on the cylinder head sub-assembly side) with the oil check valve bolt.

      Table 20. Text in Illustration
      *a Oil Pipe Union

    3. Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the cylinder head cover sub-assembly side).

    4. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

    5. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf
  50. Click here

    INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note:

      Do not touch the mesh when installing the oil control valve filter RH.

    2. A01CDJBE07

      Install a new gasket and temporarily install the oil pipe (on the cylinder head sub-assembly side) with the oil check valve bolt.

      Table 21. Text in Illustration
      *a Oil Check Valve Bolt

    3. Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the cylinder head cover sub-assembly side).

    4. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

    5. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf

    6. Install the bolt (A) to the cylinder head sub-assembly.

      10 N*m 102 kgf*cm 7 ft.*lbf
  51. Click here

    INSTALL CRANKSHAFT POSITION SENSOR


    1. A01CFZ2E01

      Apply a light coat of engine oil to the O-ring on the crank position sensor.

    2. A01CCPN

      Install the crank position sensor with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf

    3. Connect the crank position sensor connector.

  52. Click here

    INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. A01CFM8E05

      Apply a light coat of engine oil to 4 new O-rings and install them to the 4 camshaft timing oil control valve assemblies.

    2. A01CCE3E01

      Install the 4 oil control valves with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Make sure that each O-ring is not cracked or does not jump out of position during installation.

    3. Connect the 4 oil control valve connectors.

    4. A01CFTD

      Connect the wire harness clamp.

  53. Click here

    INSTALL CAMSHAFT POSITION SENSOR


    1. A01CFD0E01

      Install the 4 sensors with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Connect the 4 sensor connectors.

  54. Click here

    INSTALL VENTILATION VALVE SUB-ASSEMBLY


    1. Apply adhesive around the ventilation valve sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A01CAKM

      Install the ventilation valve sub-assembly.

      27 N*m 275 kgf*cm 20 ft.*lbf
  55. Click here

    INSTALL SPARK PLUG


    1. A01CCGI

      Install the 6 spark plugs.

      18 N*m 184 kgf*cm 13 ft.*lbf
  56. Click here

    INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler cap gasket.

    2. Install the oil filler cap sub-assembly.