ENGINE UNIT REMOVAL


  1. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with the bolts.

  2. REMOVE ENGINE HANGER


    1. A01CBMWE12

      Remove the 4 bolts and 2 engine hangers.

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01CF6M

      Disconnect the union to connector tube hose.

    2. Disconnect the ventilation hose.

    3. A01CEHY

      Disconnect the throttle body assembly connector and wire harness clamp.

    4. A01CBUZ

      Disconnect the fuel vapor feed hose.

    5. A01CD28

      Disconnect the 2 water by-pass hoses.

    6. A01CFDY

      Disconnect the connector from the intake air control valve assembly.

    7. A01CG8R

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    8. Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    9. A01CFH3

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. Remove the intake air surge tank assembly and 3 air surge tank to intake manifold gaskets.

  4. REMOVE NO. 1 SURGE TANK STAY


    1. A01CBKB

      Remove the bolt and No. 1 surge tank stay.

  5. REMOVE THROTTLE BODY BRACKET


    1. A01CEYF

      Remove the bolt and throttle body bracket.

  6. REMOVE IGNITION COIL ASSEMBLY


    1. A01CCMX

      Disconnect the 3 wire harness clamps.

    2. A01CC6A

      Disconnect the 6 ignition coil connectors.

    3. A01CDMG

      Remove the 6 bolts and 6 ignition coils.

  7. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01CATG

      Remove the bolt and No. 2 engine mounting stay RH.

  8. REMOVE INTAKE MANIFOLD


    1. A01CE9B

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  9. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01CCLI

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly and gasket.

  10. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01CAP2

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01CCFV

      Remove the O-rings from the No. 2 engine oil level dipstick guide.

  11. REMOVE NO. 2 MANIFOLD STAY


    1. A01CG7A

      Remove the bolt, nut and No. 2 manifold stay.

  12. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01CEJM

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  13. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01CFVH

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly and gasket.

  14. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01CF37

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  15. REMOVE NO. 2 TIMING GEAR COVER


    1. A01CE4J

      Remove the 2 bolts and No. 2 timing gear cover.

  16. REMOVE WATER PUMP PULLEY


    1. A01CDHLE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  17. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01CBCC

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  18. REMOVE RADIO SETTING CONDENSER


    1. A01CC4WE01

      Remove the 2 bolts and 2 radio setting condensers.

  19. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY


    1. A01CC91

      Remove the bolt and No. 1 vacuum switching valve.

  20. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01CFDE

      Using a 24 mm deep socket wrench, remove the engine oil pressure switch assembly.

  21. REMOVE KNOCK CONTROL SENSOR WIRE


    1. A01CDL2

      Disconnect the 2 knock control sensor connectors and knock control sensor wire connector.

    2. Disconnect the 2 clamps and remove the knock control sensor wire from the engine assembly.

  22. REMOVE KNOCK CONTROL SENSOR


    1. A01CDYL

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  23. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01CAYX

      Disconnect the engine coolant temperature sensor connector.

    2. A01CF0W

      Remove the engine coolant temperature sensor and gasket.