2AZ-FE STARTING SERVICE DATA

Starter assembly Standard current: 90 A or less at 11.5 V

Starter magnetic switch assembly

for 1.6 kW Type

Standard resistance

50 - C: Below 1 Ω

50 - Switch Body: Below 2 Ω

Starter armature assembly

for 1.6 kW Type

Standard resistance

Commutator: Below 1 Ω

Commutator - Coil core: 10 kΩ or higher

Standard runout: 0.02 mm (0.000787 in.)
Standard diameter: 29.0 mm (1.14 in.)
Standard undercut depth: 0.7 mm (0.0276 in.)

Starter brush holder assembly

for 1.6 kW Type

Standard length: 14.4 mm (0.567 in.)

Standard Resistance

A - B

A - C

B - D

C - D

10 kΩ or higher

Standard Resistance

A - D

B - C

Below 1 Ω

Starter magnetic switch assembly

for 1.7 kW Type

Standard resistance

50 - C: Below 1 Ω

50 - Body: Below 2 Ω

Starter armature assembly

for 1.7 kW Type

Standard resistance

Commutator: Below 1 Ω

Commutator - Coil core: 10 kΩ or higher

Standard length: 3.1 to 3.8 mm (0.122 to 0.149 in.)

Starter commutator end frame

for 1.7 kW Type

Standard length: 4.0 to 9.0 mm (0.158 to 0.354 in.)

Standard resistance

Positive (+) - Negative (-): 10 kΩ or higher

Snap ring

for 1.7 kW Type

Maximum length: 5.0 mm (0.196 in.)
Starter relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (Battery voltage applied between terminals 1 and 2)

Starter cut relay

3 - 5: 10 kΩ or higher

3 - 5: Below 1 Ω (Battery voltage applied between terminals 1 and 2)

Engine switch

7 (SS1) - 5 (GND) / 2 (SS2) - 5 (GND)

Specified resistance

Not pushed: 10kΩ or higher

Pushed: 15 Ω

Standard condition: Illuminates (Engine Switch Illumination)

Measurement condition

Battery positive 11 (SWIL) - Battery negative 4 (COM) or 5 (GND)

Standard condition: Illuminates (Indicator Light)

Measurement condition

Battery positive 12 (INDS) - Battery negative 4 (COM) or 5 (GND)

Battery positive 13 (INDW) - Battery negative 4 (COM) or 5 (GND)