GENERATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  3. REMOVE BATTERY HOLD DOWN CLAMP


    1. A00O9H8

      Loosen the 2 nuts and remove the battery hold down clamp.

  4. REMOVE BATTERY

  5. REMOVE BATTERY TRAY

  6. REMOVE V-BANK COVER


    1. A00OAQRE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE FAN AND GENERATOR V BELT


    1. A0097XF

      While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of φ 6 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-hand thread.

    2. Remove the V belt.

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A00O3IQ

      for Integrated Type:

      Remove the bolt and No. 2 idler pulley.

    2. for Separate Type:

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate.

  9. REMOVE WIRING HARNESS CLAMP BRACKET


    1. A00O3VY

      Detach the clamp.

    2. Remove the bolt and wiring harness clamp bracket.

  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A00KWJM

      Remove the 3 bolts and heat insulator.

  11. REMOVE GENERATOR ASSEMBLY


    1. A00O30W

      Open the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. A00O9WK

      Remove the 2 bolts and disconnect the wire harness.

    5. A00O3NO

      Disconnect the wire harness clamp.

    6. Remove the bolt and disconnect the generator bracket.

    7. A00OAUY

      Remove the 2 bolts and generator assembly.

    8. A00O4IN

      Remove the bolt and generator bracket.