VANE PUMP (for 1KD-FTV) DISASSEMBLY


  1. SECURE VANE PUMP ASSEMBLY


    1. A00JXIPE01

      Using SST, secure the vane pump assembly in a vise.

      SST
      09630-00014   ( 09631-00132 )

  2. REMOVE SUCTION PORT UNION


    1. A00JXIPE02

      Remove the bolt and suction port union.

    2. Remove the O-ring from the suction port union.

  3. REMOVE VANE PUMP REAR HOUSING


    1. A00K0QP

      Remove the 4 bolts and vane pump rear housing.

    2. Remove the O-ring from the vane pump rear housing.

  4. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates.

    2. Remove the vane pump rotor.

  5. REMOVE VANE PUMP CAM RING


    1. Remove the vane pump cam ring from the vane pump front housing.

  6. REMOVE FRONT VANE PUMP SIDE PLATE


    1. Remove the front vane pump side plate from the vane pump front housing.

    2. A00JZL3

      Remove the O-ring from the front vane pump side plate.

    3. A00JZ79

      Remove the O-ring from the vane pump front housing.

  7. REMOVE VANE PUMP GEAR


    1. A00JYYY

      Using a screwdriver, remove the snap ring from the vane pump front housing.

    2. A00JZAME02
      Text in Illustration
      *1 Press
      *2 Protective Tape

      Wrap the serration of the vane pump shaft with protective tape.

    3. Using a press, remove the vane pump shaft from the vane pump front housing.

      Note

      Do not drop the vane pump shaft.

    4. A00JZUJE01
      Text in Illustration
      *1 Press
      *2 Socket Wrench (12 mm)

      Place the socket wrench (12 mm) on the vane pump shaft.

    5. Using SST and a press, remove the vane pump gear from the vane pump shaft.

      SST
      09950-00020

  8. REMOVE VANE PUMP SHAFT BEARING


    1. A00JUABE01
      Text in Illustration
      *1 Press

      Using SST and a press, remove the vane pump shaft bearing from the vane pump shaft.

      SST
      09950-00020
    2. A00JX2E

      Using a snap ring expander, remove the snap ring from the vane pump shaft.

  9. REMOVE VANE PUMP HOUSING OIL SEAL


    1. A00JZSME03
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the vane pump housing oil seal from the vane pump front housing.

      SST
      09319-60020
      09527-10011