REAR BRAKE REMOVAL

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Wash the brake fluid off immediately if it adheres to any painted surfaces.

  3. DISCONNECT REAR FLEXIBLE HOSE LH


    1. A00JZ11

      Remove the union bolt and gasket from the rear disc brake cylinder, and then disconnect the rear flexible hose from the rear disc brake cylinder.

      Tech Tips

      Use a container to catch brake fluid as it drains out.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A00K13D

      Remove the 2 cylinder slide pins from the rear disc brake cylinder.

    2. Remove the rear disc brake cylinder from the rear disc brake cylinder mounting.

  5. REMOVE REAR DISC BRAKE PAD


    1. Remove the 2 rear disc brake pads together with the rear disc brake anti-squeal shims from the rear disc brake cylinder mounting.

  6. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. Remove the 2 rear disc brake anti-squeal shims from each rear disc brake pads.

  7. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Remove the rear disc brake pad wear indicator plate from the inner disc brake pad.

  8. REMOVE REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE

    Note

    If it is necessary to remove the pad support plates, replace them with new ones.


    1. Remove the 2 pad support plates from the rear disc brake cylinder mounting.

  9. REMOVE REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE

    Note

    If it is necessary to remove the pad support plates, replace them with new ones.


    1. Remove the 2 pad support plates from the rear disc brake cylinder mounting.

  10. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH


    1. A00JUPQ

      Remove the 2 bolts, 2 plate washers and rear disc brake cylinder mounting.

  11. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. Remove the rear disc brake bush dust boot from the rear disc brake cylinder mounting.

  12. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. Remove the rear disc brake cylinder slide bush from the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER HOLE PLUG


    1. Remove the rear disc brake cylinder hole plug from the rear disc brake cylinder mounting.

  14. REMOVE REAR DISC


    1. A00JWV0E01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. A00JUACE08

      Turn the shoe adjuster until the disc turns freely, and then remove the disc.

      Text in Illustration
      A00JWY4 Shoe Adjuster Contracts
      A00JYOS Shoe Adjuster Expands